Dismantlement, Disassembly and Assembly of
Shifting Shaft
When doing this, it is not necessary to disassemble
the transmission assy.
Dismantlement:
Put the assy. on the shelf or platform, with the gear at
neutral position. (the shifting shaft should be able to
move smoothly by arrow direction). Unscrew the
shifting fixing-seat assy.
Dismantlement: Press spring-1 by arrow direction to
compress the spring inside. Keep it at the position until
snap ring-2 is removed.
Assembly: the procedures are reverse to the above.
Note: be sure that the fork system is at neutral position.
The torque of screw plug is 50Nm.
The torque of shifting shaft fixing-seat is 40Nm.
Unscrew the plug with special tool and take out
shifting shaft.
Dismantlement of clutch housing assy.
After changing the clutch housing, it is necessary to
readjust the output shaft and differential gear.
Dismantlement and assembly of needle roller shaft of
input shaft
Dismantlement:
Flush down the needle roller bearing with special deift
punch.
S
ecial tool
Special tool
S
ecial tool
21
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