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Chiltrix CX50 - User Manual

Chiltrix CX50
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Chiltrix Inc. www.chiltrix.com
CX50 DC INVERTER AIR TO WATER HEAT PUMP CX50-2
For Use with serial number of CX5022035001 or higher.
Installation and Operation Manual CX50-2
Options for Heating, Cooling and Domestic Hot Water
Cx50-2 Version 1.0
PLEASE REVIEW ENTIRE MANUAL BEFORE PROCEEDING
PLEASE SUBMIT SYSTEM DRAWING & SCHEDULE A COMMISSIONING
CALL BEFORE STARTING THE UNIT
1
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Summary

Safety Precautions

General Safety Guidelines

Covers essential safety rules for operation and installation.

Transportation and Storage

Proper methods for moving and storing the heat pump unit.

CX50 Components Overview

Internal and External Components

Identifies key parts of the CX50 unit with a diagram.

Unit Dimensions and Specifications

Provides physical measurements of the heat pump.

Hydronic Piping and Design Guide

Piping Methods and Buffer Tanks

Recommends piping configurations and buffer tank usage.

Pipe Sizing and Flow Rate

Guidance on selecting pipe sizes and managing water flow.

System Protection and Maintenance

Advises on installing filters and strainers for system protection.

Piping Examples for Multiple Units

Preferred Stacked Heat Pump Piping

Illustrates recommended piping for multiple stacked units.

Parallel Piping Options

Shows both preferred and non-preferred parallel piping methods.

Advanced Piping Configurations

Multi-Fan Coil System Design

Details a system design for multiple fan coil units.

Pipe Insulation Requirements

Specifies insulation standards for all piping.

Buffer Tank Integration with Radiant Systems

Buffer Tank Usage and Sizing

Explains buffer tank roles in radiant systems and sizing.

Backup Heat Considerations

Important notes regarding backup heat within buffer tanks.

Hydronic Head Calculation Example

Calculating Head Loss from Fittings

Demonstrates calculating head loss caused by pipe fittings.

Pipe Friction and Fan Coil Head

Details calculations for pipe friction and fan coil head requirements.

Continued Head Calculations and Components

Expansion Tank and Air Separation

Discusses expansion tank needs and air separator installation.

Wye Strainer Maintenance and Fitting Data

Covers wye strainer cleaning and PEX fitting friction loss.

Grundfos Pump Specifications

UPMXL Pump Head Curve

Displays the performance curve for the Grundfos UPMXL pump.

CX50 Internal Head Specification

States the inherent head provided by the CX50 unit itself.

Glycol Usage and Flow Rate Adjustments

Glycol Recommendations and Freeze Protection

Advises on using propylene glycol for freeze protection.

Flow Rate Calculations with Glycol

Details how glycol percentage affects required flow rates.

Piping Material Compatibility

Warns against using PVC with glycol due to ESC risks.

Heat Pump Installation Guidelines

Site Selection and Mounting

Specifies recommended installation positions and mounting pads.

Clearance and Ventilation Requirements

Details necessary clearances for service, ventilation, and obstacles.

Internal Pump Installation Procedure

Installing the Grundfos Internal Pump

Step-by-step guide to install the internal circulation pump.

Piping Integrity Warning

Crucial advice to avoid damaging piping during installation.

Internal Pump Wiring Details

Identifying Pump Control Wires

Shows how to distinguish positive and negative pump control wires.

Pump Wiring Connections

Power and Control Wire Connections

Illustrates the connections for pump power and control wiring.

Pump Ground Wire Connection

Details the proper connection of the pump ground wire.

Electrical Connection Requirements

General Electrical Safety and Codes

Emphasizes qualified installation and adherence to NEC standards.

Power Supply and Protection

Specifies power supply requirements and surge suppression advice.

Main Terminal Block Configuration

Shows the layout of the main electrical terminal block.

Control Board and Component Locator

Identifying PCB Components and Connectors

Locates key components and connectors on the main control board.

Specific Wiring Connections

Details wiring for C4 Pump and V18 SSR connections.

CX50 System Wiring Diagram

Wire Identification and Diagram

Provides a comprehensive wiring diagram with wire color codes.

Connecting a Second Non-PWM Water Pump

Wiring and Relay Requirements

Explains how to connect a second pump and use a relay.

Domestic Hot Water (DHW) System

G2 Valve Operation and Wiring

Details G2 valve function in DHW mode and its wiring.

DHW Target Temperature Setting

How to set the target temperature for domestic hot water.

Tank Manual and Sensor Handling

References the Tank Manual and provides sensor handling instructions.

DHW System Configurations

Two Chillers with DHW Supply

Shows a setup for two chillers providing DHW.

G2 Valve and DHW Tank Placement

Guidance on optimal placement of G2 valve and DHW tank.

G Valves Operation and Wiring

Booster Pump and G2 Valve Wiring

Discusses booster pump use and G2 valve wiring details.

G2 Valve Mode Explanation

Illustrates G2 valve operation in DHW and heating/cooling modes.

G3 Valve: Seasonal Switch Function

G3 Valve Wiring and Control

Details G3 valve wiring and its control via parameter P50.

Seasonal Switch and Solar Preheat

Explains the G3 valve's role in seasonal switching and solar preheat.

G3 Valve System Application

G3 Seasonal Switch Valve Diagram

Shows the G3 valve in a system diagram for heating and cooling.

G3 Ports Identification

Clearly labels the ports on the G3 valve body.

Second Heat Source Configuration

Backup Heating System Setup

Details the setup for a secondary heat source, excluding V18.

Parameter Settings for Backup Heat

Lists parameters required for activating the secondary heat source (E2).

External Relay and Thermostat Control

Mode Selection via External Control

Explains using external relays for mode selection, not heating/cooling calls.

Relay Control Setup Considerations

Provides important notes and terminal strip connections for relay control.

External Relay Control Details

Relay Wiring for Operational Modes

Illustrates wiring relays for standby, cooling, and heating modes.

Override and Function Availability

Notes that relay control overrides other inputs and disables timers.

System Filling and Purging Procedures

Flush;Fill Valve Assembly Components

Lists the necessary parts for a system flush/fill valve assembly.

Step-by-Step Filling Process

Detailed instructions for filling the system with glycol and water.

Air Removal and Pressure Checks

Procedures for removing air bubbles and monitoring system pressure.

Air Purging and Fan Coil Flow Balancing

Purging DHW Tanks and Fan Coils

Methods for purging air from DHW tanks and fan coils.

Fan Coil Flow Balancing Procedure

Steps to properly balance flow through each fan coil unit.

Standard Controller Features and Operation

Controller Capabilities and Display

Overview of the controller's functions, modes, and display.

Understanding Mode Symbols

Explains the meaning of various icons used on the controller.

CX50 Desktop Interface Operation

Accessing Parameter Status

Guides on navigating to the parameter checking screen.

Parameter Display Example

Shows an example of how parameters are displayed on the desktop.

System Settings Menu Navigation

Accessing Setting and Administrator Functions

Explains how to enter the system settings and administrator menus.

Common Setting Options

Lists available settings like language, time, and backlight.

System Settings: Language and Screen Saver

Language Selection Screen

Interface for choosing the display language.

Screen Saver Time Configuration

Setting the duration before the screen saver activates.

System Settings: Touchscreen and Time

Touch Screen Calibration Procedure

Steps for calibrating the touchscreen for accurate input.

Date and Time Configuration

Interface for setting the system's date and time.

System Settings: Backlight and Timer

Backlight Brightness Adjustment

How to adjust the display's backlight intensity.

Introduction to Timer Function

Overview of the timer feature for scheduling operations.

Timer Function Configuration

Setting Timer Periods 1 & 2

Details on setting ON/OFF times and modes for timers 1 and 2.

Setting Timer Periods 3 & 4

Details on setting ON/OFF times and modes for timers 3 and 4.

Timer Mode and Schedule Settings

Selecting Timer Operating Modes

How to choose the operational mode (e.g., Heating, DHW) for timers.

Timer Schedule Example

Example of how to set a timer to be off or on specific days.

Administrator Functions and Parameter Access

Entering Administrator Settings

Instructions to access administrator functions using a password.

Overview of P Parameters

Shows an example of P parameter settings and their values.

Operating Mode Selection

Choosing System Modes

Lists and explains the available operating modes for the unit.

Auto Heating Target Curve Function

Details the function for automatically adjusting heating curves.

Error Log Management

Viewing and Clearing Errors

How to access the error log and manage recorded errors.

Sample Error Log Entries

Examples of error messages that may appear in the log.

Software and Parameter Information

Verifying Software Versions

Shows where to find interface, firmware, and software versions.

Accessing Parameter Categories

Guides on accessing C-Parameters, P-Parameters, and Error Codes.

P-Parameters Reference (Part 1)

P00-P39 Parameter Settings

Lists and explains parameters from P00 through P39.

P-Parameters Reference (Part 2)

P40-P63 Parameter Settings

Lists and explains parameters from P40 through P63.

P-Parameters Reference (Part 3)

P64-P82 Parameter Settings

Lists and explains parameters from P64 through P82.

P-Parameters Reference (Part 4)

P83-P112 Parameter Settings

Lists and explains parameters from P83 through P112.

C-Parameters Reference (Part 1)

C00-C41 Parameter Values

Lists and explains C parameters related to temperatures and statuses.

C-Parameters Reference (Part 2)

C42-C64 Parameter Values

Lists and explains C parameters related to fan speeds, pumps, and modes.

Error Codes Reference (Part 1)

Error Codes E1-E17

Lists common error codes related to sensor and protection faults.

Error Codes Reference (Part 2)

Error Codes F1-F15, P12-P14

Lists error codes related to electrical faults and communication issues.

Dynamic Outdoor Reset Control

Benefits and Misconceptions of Reset

Discusses the advantages and common misunderstandings of outdoor reset.

Importance of Operating Temperature

Explains why lower operating temperatures improve heat pump efficiency.

Strategic Use of Outdoor Reset

Recommends using reset for energy savings by adapting to weather.

Implementing Dynamic Outdoor Reset

Setting Outdoor Reset Parameters

Guides on setting P48 and P49 for dynamic outdoor reset.

Enabling Automatic Heating Mode

Instructions for enabling and configuring the "AU TEMP" mode.

Automatic Switch-Over Functionality

Onboard Automatic Mode Selection

Explains the cx50's ability to switch modes automatically based on outdoor temperature.

Configuration and Usage Notes

Details suggested settings, compatibility, and activation steps.

Commissioning Procedures

Pre-Commissioning Checks

Essential checks to perform before initiating the commissioning process.

System Filling and Testing

Guidance on filling the system with glycol and performing initial tests.

Critical Operational Warnings

Important notes regarding initial operation mode and antifreeze function.

Chiltrix CX50 Internal Pump

Wilo Yonos PARA RS Pump Details

Identifies the specific internal pump model used in the CX50.

Pump Performance Curve Analysis

Presents the performance curve for the Wilo Yonos pump.

Chiltrix CX50 Specifications

General IconGeneral
ModelCX50
CategoryHeat Pump
Refrigerant TypeR410A
Compressor TypeScroll
RefrigerantR410A
Seasonal Energy Efficiency Ratio (SEER)20
Coefficient of Performance (COP)4.2
Power Supply230V/1Ph/60Hz
Heating Capacity (at A7/W35)20, 470 BTU/h
Cooling Capacity (at A35/W18)17, 060 BTU/h
COP (Heating) (at A7/W35)4.2
Dimensions (HxWxD)93 x 46 x 78 in

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