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Christ Alpha 2-4 LSCplus - User Manual

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131 pages
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Translation of the original operating manual
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Freeze-dryer
Rev. 2.3 of 03/07/2017
Alpha 1-4 LSCplus;Freeze-dryer;Alpha 2-4 LSCplus
Version 01/2011
Alpha 1-4 LSCplus
Part no. 102141
Alpha 2-4 LSCplus
Part no. 102142
Freeze-dryer
Operating Manual
Please retain for later use!

Table of Contents

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Summary

General Information

Intended Use

Defines the specific applications for which the freeze-dryer is designed and warns against improper use.

Layout and Mode of Operation

Freeze-Drying Process

Details the sequence of steps involved in the freeze-drying process: preparation, freezing, main drying, and final drying.

Safety

Responsibility of the Operator

Outlines the obligations of the operator to ensure personnel safety and proper unit handling.

Operating Personnel

Specifies the requirements for individuals operating the freeze-dryer.

Safety Instructions

Lists essential safety precautions to be observed before and during every drying process.

Electrical Safety

Details safety measures related to the electrical system, including voltage matching and equipment inspection.

Mechanical Safety

Provides guidelines for safe mechanical operation, including avoiding damage and using approved accessories.

Fire Prevention

Outlines precautions to prevent fire hazards, including fuse usage and avoiding explosive substances.

Thermal Safety

Warns about the cold temperatures of the ice condenser and the need for protective gloves.

Chemical and Biological Safety

Covers safety measures for handling infectious, toxic, or radioactive substances during drying.

Procedures in the Event of Hazards and Accidents

Provides step-by-step instructions for handling electrical incidents, fires, electric shocks, and burns.

Set-up and Connection

Installation Site

Details the mandatory environmental and location requirements for operating the freeze-dryer.

Power Supply

Covers electrical connection requirements, safety class, and customer-provided fuses.

Vacuum Pump

Details the connection and operation of the vacuum pump, including exhaust filter recommendations.

Operation

LSCplus Control System

Introduces the LSCplus control system and its user interface for intuitive operation.

User Interface

Explains the touch panel operation and the four main windows: Manual, Program, Options, and ?.

Main Window Manual

Details the Manual window, showing process data and allowing manual control of freeze-drying phases.

Main Window Program

Describes the Program window for creating, loading, and editing freeze-drying programs.

Main Window Options

Covers the Options window for fundamental settings like language, scale units, and freeze-drying process selection.

Manual Freeze-Drying

Explains how to switch between freeze-drying phases manually and define set values.

Option: Freeze-Drying with the PGMplus Programmer Module

Explains the PGMplus module for automatic and reproducible freeze-drying processes.

Creating a Program

Guides through the process of creating new freeze-drying programs using templates or from scratch.

Loading a Program

Explains how to load a saved program to control the freeze-drying process.

Malfunctions and Error Correction

General Malfunctions

Lists common errors like no display, touchpanel issues, password failure, and insufficient vacuum.

Insufficient Vacuum

Details causes and solutions for insufficient vacuum, including flange connections and valve issues.

Insufficient Ice Condenser Temperature

Explains potential causes for insufficient ice condenser temperature and protective device tripping.

Service Contact

Provides contact information for service inquiries, malfunctions, and spare part requests.

Maintenance and Service

Maintenance

Emphasizes the importance of thorough maintenance for extending service life and preventing failures.

Vacuum Pump

Provides maintenance recommendations for the vacuum pump, including oil level checks and oil changes.

Disinfection of the Drying Chamber and Accessories

Recommends using specific disinfectants and contacting the manufacturer before using others.

Service

Warns about risks during service work and recommends annual checks by the manufacturer.

Technical Data

Connection Requirements

Details electrical, protection class, power, current, and fuse requirements for connection.

Christ Alpha 2-4 LSCplus Specifications

General IconGeneral
Condenser temperature-85°C
Control systemLSCplus controller
TypeLaboratory freeze dryer
Capacity2-4 kg
Cooling systemAir-cooled
Shelf temperature range-55°C to +60°C
Weight150 kg
Power supply230 V, 50 Hz

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