Clack WS1 Series - Default Chapter; Table of Contents

WS1”, 1.5” & 2” Series Watersoftener
Installation Operation Maintenance Manual
SIMPWS1 REV3 13/07/11 PAGE 2 OF27
1.0 PARTS LIST ..................................................................................................................................3
1.1 BASIC PARTS LIST.....................................................................................................................3
1.2 MISSING OR DAMAGED GOODS..............................................................................................3
2.0 TEMPORARY STORAGE ..............................................................................................................3
3.0 REGENERATION ..........................................................................................................................3
3.1 The Regeneration Process....................................................................................................3
3.2 METER CONTROL OF REGENERATION.....................................................................................4
3.3 TIME CLOCK CONTROL OF REGENERATION INITIATION..........................................................4
4.0 PRE-INSTALLATION CHECKS ......................................................................................................4
4.1 MECHANICAL...........................................................................................................................4
4.1.1 Foundation/Drainage .......................................................................................................4
4.1.2 Operating Space ...............................................................................................................5
4.1.3 Incoming Water................................................................................................................5
4.1.4 Pipework...........................................................................................................................5
4.1.5 Water Supply Company Requirements ............................................................................5
4.2 ELECTRICAL..............................................................................................................................6
5.0 ASSEMBLY/INSTALLATION ........................................................................................................6
5.1 MECHANICAL...........................................................................................................................6
5.1.1 Pipework...........................................................................................................................6
5.1.2 Assembly...........................................................................................................................6
5.2 Options ....................................................................................................................................7
5.2.1 No Hard Water Bypass .....................................................................................................7
5.2.2 Differential Pressure Switch (dP)......................................................................................8
6.0 PROGRAMMING .........................................................................................................................8
6.1 INTRODUCTION .......................................................................................................................8
6.2 CONTROLLER SETTING.............................................................................................................8
6.2.1 Setting the Time of Day ....................................................................................................9
6.3 Factory Programming ..........................................................................................................10
7.0 COMMISIONING ....................................................................................................................13
8.0 ROUTINE MONITORING.............................................................................................................14
9.0 FAULT FINDING AND RECTIFICATION........................................................................................15
9.1 NO FLOW TO SERVICE ...........................................................................................................15
9.2 POOR TREATED WATER QUALITY..........................................................................................15
9.3 NO REGENERATION...............................................................................................................16
9.4 UNSATISFACTORY CAPACITY BETWEEN REGENERATIONS....................................................16
10.0 WARRANTY AND SERVICE ...................................................................................................16
10.1 AFTER SALE WARRANTY ......................................................................................................16
11.0 Technical Data ........................................................................................................................17
11.1 Process and Operating Data ........................................................................................17
11.1.1 WS1 20-80 L...........................................................................................................17
11.1.2 WS1 100-350 L.......................................................................................................18
11.1.3 WS1.5 100-500 L....................................................................................................19
11.1.4 WS2 150-750 L.......................................................................................................20
11.2 ENGINEERING DATA .....................................................................................................21
11.2.1 WS1 20-80 L...........................................................................................................21
11.2.2 WS1 100-350 L.......................................................................................................22
11.2.3 WS1.5 100-500 L....................................................................................................23
11.2.4 WS2 150-750 L.......................................................................................................24
12.0 FACTORY PROGRAM................................................................................................................25
13.0 CE Certificate ..........................................................................................................................27