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Clack WS CI Series User Manual

Clack WS CI Series
26 pages
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Installation, Operation
& Maintenance Guide
Clack WS CI
Simplex Regenerating Systems
Including:
Softener
Crystal Right
(Iron & Manganese Removal)
Nitrate Removal
Colour Removal
(Organic Scavenger)
AquaMulti
Manual 017.4
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Clack WS CI Series Specifications

General IconGeneral
BrandClack
ModelWS CI Series
CategoryControl Unit
LanguageEnglish

Summary

1. Unpacking

2. Installation

2.1 Pre-installation checks

Checks for level area, frost-free conditions, electricity, open drain, water quality, pressure, and temperature.

2.2 Fitting the Distribution System

Instructions on fitting the bottom distribution system into the vessel.

2.3 Adding the Media

Guidance on adding water and media to the vessel, leaving space for backwashing.

2.4 Fitting the Valve

Steps for greasing valve o-rings and attaching the valve to the riser tube.

2.5 Brine Tank Connections.

Instructions for attaching brine line tubing to the brine tank and valve.

2.6 Hydraulic Connections.

Connecting pipework to inlet/outlet connections using supplied tails or direct BSP threads.

2.7 DLFC (drain line flow control)

Importance and fitting of the drain line flow control for backwash rate.

2.8 Injector

Checking the injector is fitted correctly in the DN position with the UP position plugged.

2.9 Electrical connections

Steps for connecting the power cable to the PCB board and drive bracket.

Quick Start

Overview of quick start and programming the valves.

2.10 Programming the Valves.

Instructions for setting time of day, hardness, nitrate, and colour settings.

2.11 Programming the Valves in case of memory loss.

Steps to reset valve programming after memory loss, including cycle sequence and system setup.

3. Your System.

3.1 Identifying your System.

How to read the identification label on the control valve to identify the system type.

3.2 Softener.

Clack CI Valves Set up as SIMPLEX Softeners.

Sequence for applying settings for Softener setup, including cycle sequence and system setup.

3.3 Crystal Right 100.

Clack CI Valves Set up as SIMPLEX CR100.

Settings sequence for CR100 Crystal-Right, including cycle sequence and system setup.

3.4 Crystal Right 200.

Clack CI Valves Set up as SIMPLEX CR200

Settings sequence for CR200 Crystal-Right, including cycle sequence and system setup.

3.5 Nitrate Removal.

Clack CI Valves Set up as SIMPLEX Nitrate

Settings for Nitrate Removal setup, including cycle sequence and system setup.

3.6 Colour Removal (Organic Scavenger).

Clack CI Valves Set up as SIMPLEX Colour Removal

Settings for Colour Removal setup, including cycle sequence and system setup.

3.7 AquaMulti

Clack CI Valves Set up as SIMPLEX Aqua Multi

Settings for AquaMulti setup, including cycle sequence and system setup.

Notes.

Notes for Cl valves software version 332.2

Details about valve functions, options, and settings for Cl valves.

4. Commissioning the System

4.1 Introduction.

Introduction to the commissioning process after system installation and programming.

4.2 Regeneration.

How to perform manual regeneration for commissioning, bedding resin, and flushing.

4.3 Service.

Explanation of the service mode and how water flows through the system.

5. Routine Maintenance

Weekly

Checks to perform weekly, including salt level, leaks, and water quality.

Monthly

Checks to perform monthly, focusing on incoming water quality changes.

Yearly

Checks to perform yearly, primarily for leaks or damage.

Soda Ash Regeneration (CR100 & CR200 units only)

Guidelines for using Soda Ash as a regenerant for Crystal-Right installations.

6. Troubleshooting

No Display on PC Board

Addresses issues related to the PC board display and power.

PC Board does not display correct time of day

Solutions for incorrect time display on the PC board, possibly due to power interruptions.

Display does not indicate that water is flowing.

Troubleshooting steps when the display doesn't show water flow, referring to user instructions.

Control valve regenerates at wrong time of day

Explains causes and solutions for the control valve regenerating at incorrect times.

Time of day flashes on and off

Addresses the issue of the time of day display flashing, often related to power.

Control valve does not regenerate automatically when the correct button(s) is depressed and held.

Solutions when the control valve fails to initiate regeneration automatically.

Control valve does not regenerate automatically but does when the correct button(s) is depressed and held.

Troubleshooting when regeneration only occurs manually, not automatically.

8. Hard or untreated water is being delivered

Problems and solutions when hard or untreated water is supplied to the system.

9. Control valve uses too much regenerant

Investigating and resolving issues related to excessive regenerant consumption.

10. Residual regenerant being delivered to service

Diagnosing and fixing problems where residual regenerant is present in the service water.

11. Excessive water in regenerant tank

Identifying causes and solutions for excessive water accumulation in the regenerant tank.

12. Control valve fails to draw in regenerant

Troubleshooting steps when the control valve is unable to draw regenerant from the tank.

13. Water running to drain

Addresses issues of water continuously running to the drain, potentially during regeneration or other cycles.

14. E1, E1001, E101 = Control unable to sense motor movement

Solutions for error codes indicating the control valve cannot sense motor movement.

15. E2, Err-1002, E102 = Control valve motor ran too short and was unable to find the next cycle position and stalled

Troubleshooting error codes related to the motor running too short and stalling.

16. E3, Err-1003, E103 = Control valve motor ran too long and was unable to find the next cycle position

Solutions for error codes indicating the motor ran too long without finding the next cycle position.

17. E4, Err-1004, E104 = Control valve motor ran too long and timed out trying to reach home position

Troubleshooting error codes for motor over-running and timing out while reaching the home position.

18. Err-1006, Err-106, Err-116 = MAV/SEPS/NHBP/AUX MAV valve motor ran too long and unable to find the proper park position

Solutions for errors related to MAV/SEPS/NHBP/AUX MAV valve motor over-running and failing to park.

19. Err-1007, Err-107, Err-117 = MAV/SEPS/NHBP/AUX MAV valve motor ran too short (stalled) while looking for proper park position

Troubleshooting error codes for MAV/SEPS/NHBP/AUX MAV valve motor stalling while seeking park position.

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