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CNCDIY CNC 6040 - User Manual

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CNC 6040 Router / Engraver System
CNCDIY CNC Routing Machines System User’s Manual
1
CNCDIY CNC Routing Machine System
Website: www.cncdiy.org
Email: cncdiy_selling@ymail.com
CNC 6040
ROUTER / ENGRAVER / DRILLING / MILLING MACHINE
Users Manual
Latest update: 9 September 2009
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Summary

Introduction

Safety and Protection

Gloves

Protect hands from sharp edges of parts and packaging during handling.

Handling Posture

Proper posture is important when moving or lifting heavy parts.

Hardware Installation

Installation Precaution

Read manual and follow procedures to avoid damaging delicate electronic circuits and components.

Understanding of Your Machine System

Familiarize with major parts like control box, spindle, and attachment box for use and maintenance.

Machine Specifications

Details effective travel, dimensions, materials, precision, speed, and acceptable processing materials.

Spindle (D57 and C57) Specifications

Technical details of the ELECTROCRAFT E240 motor, ER11 chuck, and their performance characteristics.

Stepping Motor Specifications

Specifications for Chinese, Japanese, and USA stepping motors used in the machine.

Components Check

Checklist to verify received components against a list of parts for the machine assembly.

Tools and Materials Requirement

Lists and describes essential mechanical and electrical tools needed for assembly work.

Machine Installation

Visual guide illustrating assembly steps and tips for working with tools.

Electrical Connection

Instructions for connecting the spindle and stepping motor cables to the control box.

Basic Testing with CNC Control Box

Steps for performing preliminary tests on axes and spindle before full operation.

Installation of Mach 3 Software

Connect to the CNC Control Box

Procedure for connecting the computer, parallel port cable, and CNC machine.

Basic Setting of Mach 3 software

Configuration of port settings, axis selection, and frequency for Mach3 software.

Stepping motor setting in Mach 3 with different coupling type

Guides motor tuning parameters in Mach3, considering coupling types and processing materials.

Load a G code file

Steps to open and load a G-code file into Mach3 for machine operation.

Testing with CNC machine

Using Mach3's manual control panel to test axis direction and motor movement.

Installation of EMC2 Software

Connect to the CNC Control Box

Connects the computer, parallel port cable, and CNC machine for EMC2 setup.

Basic Setting of EMC2 software

Initial configuration of EMC2, including hardware checks and stepper mill setup.

Stepping motor setting in EMC2 different coupling type

Configures stepping motor parameters in EMC2, considering coupling types and materials.

Test Your System

Fixing the carving material

Securing a 5x15 cm rectangle of aluminum alloy material to the machine table.

Tool path running test

Importing a "G Code" tool path file into Mach 3 or EMC2 for testing.

Find the original location

Using software controls to move axes to the start point and set zero for all axes.

Start running without tooling

Running the G-code file without a cutting tool to check the path and settings.

Start running with tooling

Installing a tool, setting its position, and running the G-code with the tool.

CNCDIY CNC 6040 Specifications

General IconGeneral
BrandCNCDIY
ModelCNC 6040
CategoryDrill
LanguageEnglish