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Cold Jet i3 MICROCLEAN 2 User Manual

Cold Jet i3 MICROCLEAN 2
64 pages
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Original Instructions [English] 11/2020 Rev New

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Cold Jet i3 MICROCLEAN 2 Specifications

General IconGeneral
BrandCold Jet
Modeli3 MICROCLEAN 2
CategoryIndustrial Equipment
LanguageEnglish

Summary

System Identification

Introduction

About This Manual

Details the purpose, scope, and recommended usage of the operator's manual.

About The i³ MicroClean 2

Provides an overview of the i³ MicroClean 2 features, technologies, and design.

Environmental Impact

Discusses the environmental aspects of dry ice as a cleaning medium.

Safety

General Safety Guidelines

Outlines essential precautions for safe operation and maintenance of the machine.

CO₂ Safety

Covers hazards associated with carbon dioxide and necessary safety measures.

Electrostatic Discharge

Addresses precautions to prevent electrostatic discharge during operation.

Safety Labels

Cautions and Warnings

Cautions

Specific cautionary notes for operating the MicroClean 2, emphasizing qualified personnel.

Warnings

Critical warnings regarding ventilation, blast stream safety, PPE, and equipment integrity.

i3 MicroClean 2 System Description

Standard Accessory Package

Lists the standard components included with the i³ MicroClean 2 system.

i³ Microclean 2 Data

i³ MicroClean 2 Components

Precision Applicator Components

Applicator and Nozzle Overview

Details the components of the precision applicator and lists available nozzles with specifications.

Control Panel and HMI Screens

Navigation and Screen Interaction

Explains how to navigate, select, and adjust settings using the rotary encoder and HMI.

Interface Screens

Illustrates and describes the primary Home and Settings screens of the control panel.

Numeric Color Indicator

Explains the meaning of color changes on screen elements to indicate status or warnings.

Operations

Unpacking the i³ MicroClean 2 System

Provides step-by-step instructions for inspecting and unpacking the machine from its shipping container.

Transport and Storage

Transport Guidelines

Instructions on how to properly transport the i³ MicroClean 2, including strapping methods.

Cabinet Locks

Guidance on ensuring the security of the cabinet locks during transport and handling.

Lifting and Moving

Forklift Lifting Procedure

Illustrates and describes the correct method for lifting the machine using a forklift.

Lifting Warnings

Warns against improper lifting techniques that could cause damage or injury.

Personal Protective Equipment (PPE)

Required PPE

Lists the mandatory personal protective equipment required for operating the MicroClean 2.

Setting Up the i³ MicroClean 2

Initial Setup Steps

Outlines the initial steps for setting up the machine, including castor locks and hose connections.

Connecting Components and Air Supply

Details connecting power, air supply, applicator, and nozzle, and pressurizing the air hose.

Compressed Air Supply

Starting the i³ MicroClean 2

Power On and System Purge

Instructions for powering on the machine and purging the system with compressed air.

Loading Dry Ice

Steps for opening the trough lid and preparing to load dry ice into the machine.

Dry Ice Loading Details

Specifics on filling dry ice levels, using pellets, and checking the ice level indicator.

Blasting Dry Ice Particles

Blasting Guidelines

Provides recommendations for optimal blasting performance, including positioning and feed rate.

Adjusting Settings or Recipes

Explains how to adjust feed rate, blast pressure, and select pre-saved recipes.

Emergency Stop

Shutting Down the i³ MicroClean 2

Initial Shutdown Steps

Instructions for removing dry ice and beginning the shutdown procedure.

Applicator Shutdown

Details the process for deactivating and disconnecting the applicator after use.

Final Shutdown and Disconnection

Covers turning off air supply, power, and disconnecting hoses for storage.

Status Screen

Screen Lock

Accessing Screen Lock

Describes how to navigate to the screen lock feature from the settings menu.

Password Entry and Unlock

Details how to set a password for screen lock and how to unlock it.

Recipes

Recipe Management

Explains how to access, select, create, and save recipes for different cleaning applications.

Cold Jet CONNECT™™

Overview and Support Platform

Introduces the Cold Jet CONNECT IoT solution for machine monitoring, support, and communication.

Accessing Cold Jet CONNECT

Explains how to access the machine's unique support page and operational view using QR codes.

Login and Authentication

Details the process for logging into the Cold Jet CONNECT platform with an authentication code.

CONNECT Analytics

EU Declaration of Conformity

Maintenance

Daily Maintenance Checks

Routine daily inspections for dirt, debris, damage to hoses, connections, and shaver blades.

Weekly Maintenance Checks

Weekly inspections for trough cleanliness and nozzle condition.

Scheduled Maintenance

Tasks including shaver blade and air filter replacement at specified intervals.

Troubleshooting Guide

Guidance on using Cold Jet CONNECT for troubleshooting and understanding error codes and warnings.

Warranty

Technical Schematics

Assembly and Pneumatic Schematics

References for assembly drawings and pneumatic schematics of the machine.

Electrical Schematics

References for the electrical schematics and diagrams of the machine.

Electrical Schematics

Electrical Schematic Diagram 1

The first part of the electrical schematic, detailing power supply and motor connections.

Electrical Schematic Diagram 2

The second part of the electrical schematic, showing control circuitry and connections.

Electrical Schematic Diagram 3

The third part of the electrical schematic, illustrating various control signals and outputs.

Electrical Schematic Diagram 4

The fourth part of the electrical schematic, showing IOT and applicator connections.

Pneumatic Schematics

Pneumatic Schematic Diagram 1

The first part of the pneumatic schematic, illustrating valve and regulator configurations.

Pneumatic Schematic Diagram 2

The second part of the pneumatic schematic, showing solenoid valve circuits.

Pneumatic Schematic Diagram 3

The third part of the pneumatic schematic, detailing pressure regulation and filter components.

Pneumatic Schematic Diagram 4

The fourth part of the pneumatic schematic, showing a specific pneumatic control valve.

Contact Information

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