Copley Controls Xenus XSL - CHAPTER 5: QUICK SETUP WITH CME 2; 5.1: Warnings

Copley Controls Corp. 77
CHAPTER
5: QUICK SETUP WITH CME 2
This chapter describes the general procedure for configuring and tuning an amplifier with a motor.
(To copy setup data from an existing Copley Controls axis file (.ccx), skip to Quick Copy Setup Procedure (p. 128).
Step Page
5.1: Warnings .............................................................................................................................................................................. 78
5.2: CME 2 Installation and Serial Port Setup.............................................................................................................................. 79
5.2.1: Requirements .......................................................................................................................................................... 79
5.2.2: Downloading Software from Web (Optional) ............................................................................................................ 79
5.2.3: Installing CME 2 Software........................................................................................................................................ 79
5.2.4: Serial Port Setup...................................................................................................................................................... 80
5.3: Prerequisites ........................................................................................................................................................................ 82
5.3.1: Hardware and Equipment ........................................................................................................................................ 82
5.3.2: Starting CME 2 and Choosing an Amplifier.............................................................................................................. 83
5.4: Basic Setup .......................................................................................................................................................................... 84
5.4.1: Basic Setup Screen ................................................................................................................................................. 84
5.5: Motor Setup.......................................................................................................................................................................... 86
5.5.1: Motor Data File ........................................................................................................................................................ 86
5.5.2: Rotary Motor............................................................................................................................................................ 87
5.5.3: Linear Motor............................................................................................................................................................. 88
5.6: Feedback Setup ................................................................................................................................................................... 89
5.6.1: Overview.................................................................................................................................................................. 89
5.6.2: Rotary Motor Feedback Setup Options .................................................................................................................... 90
5.6.3: Linear Motor Feedback Setup Options..................................................................................................................... 90
5.7: Brake/Stop (Optional) ........................................................................................................................................................... 91
5.7.1: Overview.................................................................................................................................................................. 91
5.7.2: Procedure ................................................................................................................................................................ 91
5.7.3: Calculate.................................................................................................................................................................. 92
5.8: Amplifier Configuration ......................................................................................................................................................... 93
5.8.1: Digital Inputs............................................................................................................................................................ 93
5.8.2: Standard Digital Outputs.......................................................................................................................................... 95
5.8.3: Custom Digital Outputs............................................................................................................................................ 96
5.8.4: Save Input/Output Changes..................................................................................................................................... 96
5.8.5: Fault Latching .......................................................................................................................................................... 97
5.8.6: Regen Resistor ........................................................................................................................................................ 98
5.9: Command Input.................................................................................................................................................................... 98
5.9.1: Analog Input ............................................................................................................................................................ 99
5.9.2: PWM Input............................................................................................................................................................. 101
5.9.3: Digital Position Input .............................................................................................................................................. 102
5.9.4: CAN Interface ........................................................................................................................................................ 104
5.10: Auto Phase....................................................................................................................................................................... 105
5.10.1: Auto Phase Warnings and Notes......................................................................................................................... 105
5.10.2: Auto Phase Procedure......................................................................................................................................... 106
5.10.3: Guidelines for Choosing Auto Phase Current and Increment Rate Values........................................................... 109
5.10.4: Trouble Shoot Motor Direction Setup ................................................................................................................... 109
5.10.5: Trouble Shoot Motor Wiring Setup....................................................................................................................... 109
5.10.6: Trouble Shoot Halls Wiring Setup ........................................................................................................................ 109
5.10.7: Other Problems.................................................................................................................................................... 109
5.11: Current Loop..................................................................................................................................................................... 110
5.11.1: Current Loop Settings .......................................................................................................................................... 110
5.11.2: Manually Tune Current Loop................................................................................................................................ 111
5.12: Velocity Loop .................................................................................................................................................................... 113
5.12.1: Velocity Loop Settings ......................................................................................................................................... 113
5.12.2: Manually Tune the Velocity Loop ......................................................................................................................... 114
5.13: Position Loop.................................................................................................................................................................... 115
5.13.1: Position Loop Settings ......................................................................................................................................... 115
5.13.2: Manually Tune the Position Loop ......................................................................................................................... 116
5.13.3: Test S-Curve Profile............................................................................................................................................. 118
5.14: Completion Steps ............................................................................................................................................................. 119
5.14.1: Objective.............................................................................................................................................................. 119
5.14.2: Steps ................................................................................................................................................................... 119
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