SG250 Owner’s and Service Manual
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30
Screw the clutch lever adjustors into the clutch lever as far as
possible. After applying a small amount of grease to the
clutch cable barrel, route the clutch cable through the
adjustors and connect the clutch cable barrel.
After doing the above, position the handlebar clutch lever
adjustor so that the adjustor is in the middle of the
adjustment range. Note that there will still be considerable
slack in the clutch cable at this point.
Next, adjust the cable slack with the engine-mounted
adjustors. Use the adjustors shown here. Adjust these so
that there is approximately 3mm of slack on the handlebar
clutch lever.
Lock all the adjustor nuts (on the engine and on the handlebar clutch lever adjustor). Pull the rubber
adjustor hood over the adjustors at the handlebar clutch lever. All future clutch adjustments should be
made with the handlebar clutch lever adjustors. You should not lubricate the clutch cable; it has a
Teflon sheath and is self-lubricating.
Clutch Replacement
If you change your oil regularly, if you use the right kind of oil, and if you don’t abuse your bike, your
clutch will last a long time. If you abuse your clutch it will wear prematurely. If the clutch is grabby or if
it slips and you can’t fix it by changing the oil or by adjusting the clutch, you need a new clutch.
Note that the photos in this portion of the SG250 Service Manual show the TT250 engine. The TT250
and SG250 engines are identical.
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