Culligan G1 Series User Manual

Culligan G1 Series

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CULLIGAN

®

Series G1 Reverse Osmosis

Water Treatment Systems

Models from 2011

©2013 Culligan International Com pa ny

Installation,

Operation and

Service

Instructions

Cat. No. 01021713

Rev. E 04/02/13

DCO 013630

Table of Contents

Table of Contents3
Units of Measure Conversion: U.S. to Metric4
About this Manual5
Introduction5
G1 RO Features6
G1 RO Series Specifications8
G1 RO System Configurations9
- Unpacking10
- Materials Required10
- Location10
G1 RO Installation10
- Assembly11
- Concrete Wall Installation11
- Wall Mounting Kit11
- Stand Mounting11
- Pump/Motor Panel12
- Fittings12
- Prefilter Cartridge12
- Feed Flow Meter13
- Membranes13
- Tubing Configuration14
- Plumbing Installation15
- Concentrate Water Connections15
- Feed Water Connections15
- Product Water Connections16
- Tubing Assembly Instructions17
- Pressurized Storage Tank22
- Non-Pressurized Product Water Storage Tank22
- Direct Feed22
- Program Data Input23
GBE RO Controller Program Data23
- Setting up Date and Time24
- Select Language24
- Serial Number24
First Time Setup24
- Other First Time Setup Settings25
- Completed First Time Setup25
- Menu Lockout26
- Menu Default—Rerun First Time Setup26
- Flow Meters26
- Flow Meter Settings29
- Product Flow Calculations30
- Normal Operation30
- Switch Inputs31
- Low Pressure Switch31
- Pretreatment Lockout31
- Wiring for Softeners and Filters with MVP Controller32
- Wiring for Softeners and Filters with GBE RO Controller33
- Float Level Control34
- Storage Tank Setup When Using both a High and Low Level Float Switch34
- Storage Tank Setup When Using a Single High Level Float Switch34
- Go to Offline35
- Go to Running35
Basic Operation35
- Set up Time/Date36
- Time/Date Settings36
Setup36
- Set up Language37
- Flush Modes38
- Startup Flush38
- Standby Flush38
- Permeate Flush39
- Flow Trigger Flush39
- Quality Flush39
- Time Trigger Flush39
- Flush Mode Setup40
- Flush Mode Settings41
- Switch Inputs Programming43
- Switch Inputs Settings43
- Wireless Remote45
Accessories45
- Wireless Remote Setup46
- Wireless Remote Settings46
- GBE-Wireless Communication Setup47
- Check Signal Strength between the GBE RO Controller and Remote48
- Modem49
- Installing the Modem on the GBE RO Controller Board49
- Installing the Modem in the Remote50
- GBE RO Controller Modem Setup50
- GROC Modem Settings51
- Test Modem52
- Modem Setup from Remote Display53
- GBE RO Controller Modem Settings (on Remote)53
- TDS Programming54
- TDS Probe Settings54
- Alarm Outputs55
- Alarm Relay Board55
- Relay Mode Settings56
- GROC Alarm Signal Output56
- Multiple Unit Ros57
- Two-Pass RO57
- G1 Series Two-Pass Pairings57
- Duplex-Alternating RO Mode58
- RO Duplex Alternating Plumbing59
- Alternating RO Unit Settings60
- SV3 (Solenoid Valve) Mode/Tds Target61
- Setting Error Limits62
- Information Settings64
System Operating Information64
- Serial Numbers66
- Troubleshooting66
Service and Maintenance66
- Error Codes67
- Cat. No.67
- Test Phone Line68
- Diagnostics68
- Test Wireless Remote68
- Possible Results69
- Use Data Port69
- Test App69
- Prefilter Cartridge Replacement70
- Membrane Replacement70
- Pump Replacement71
- Motor Replacement72
- Prepare Equipment for Sanitizing73
- Sanitizing Modules73
- Service the Filter and Tubing74
- Draw the Sanitizing Solution through the Unit74
- Flush the Unit74
- Testing75
- Cleaning75
- Prepare the Equipment for Cleaning77
- Clean the Tank77
- Clean Silt or Biofouling78
- Finish Cleaning Procedure79
GBE RO Controller Menu Structure80
G1 RO Parts Diagrams and Lists84
- Process Flow Diagram103
- Time Flow Diagram104
Electrical Installation105
Basic Sub-Panel Wiring Diagram106
GBE RO Controller Wiring106
Remote Display Template107
International Specifications108
Appendix A G1 RO International108
- Basic Sub-Panel Wiring Diagram, 230V109
- 2S/2L Tubing Assembly Instructions, 230V110
- 3S/3L Tubing Assembly Instructions, 230V111
- 4L Tubing Assembly Instructions, 230V112
- Reverse Osmosis125
- Rejection and Recovery125
Appendix B Basic Principles125
- Temperature Compensation126
- Feed Water Limits126
- Key Pad Familiarization127
Appendix C Menu and Key Navigation127
- Set up System Status at Startup129
- First Time Setup with Modem in Controller129
- Set up Clock Type and Time129
Appendix D Quick Programming Guide129
- First Time Setup with Quality Flush and High Level Float Switch130
- First Time Setup with Wireless Remote, High and Low Float Switches131
- Set up GROC-Remote Communication131
- Set up Float Switches131
- Set up Units of Measure/Initialize System131
- First Time Setup with Flow Trigger Flush132
- Electrical Connections133
- Reverse Osmosis System Report from GBE RO Controller133
- Culligan GBE RO Controller—Data Port Output133
Appendix E Data Port Output133
- Test the Data Port134
- Name the New Connection134
- Set the COM Properties134
- Send a Test Message from the GBE RO Controller135
Appendix F Programming Log137
Index138

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Culligan G1 Series Specifications

General

Brand	Culligan
Model	G1 Series
Category	Water Filtration Systems
Language	English

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