5–14 ROOF, BACK PANEL AND REAR FLOOR PANEL
8. Remove the main welding.
• Weld the rear floor and cross member rear seat
with a MIG welder fillet weldings as shown.
Fig. 19
• Spot weld the rear floor and extension rear floor
with rear longitudinal flange areas and web plate
flanges as shown.
CAUTION: To prevent eye injury and burns when
welding, wear an approved welding helmet, gloves
and safety shoes.
• Perform a trial welding first, and check the weld-
ing condition.
• Increase the number of spot by 20% for areas to
be spot welded.
9. Weld the back panel
• The back panel to be welded when replacement
the back panel.
10.Finish the welding area.
• Level the MIG welded areas with a disc sander,
then even out high areas with a hammer being
careful not to deform them.
CAUTION: To prevent eye injury, wear goggles or
safety glasses whenever standing, cutting, or grind-
ing.
FORWARD
REAR FLOOR
CROSS MEMBER REAR SEAT
NEW REAR FLOOR
Fig. 20
• Use a hammer and dolly to even out the spot
welded areas for a close fill the flange surface
together.
11.Apply the sealer.
• Apply the sealer at the overlapped areas of the
rear floor and extension rear floor, and welded
surfaces of the matching panel and all sealing
gaps completely.
12.Apply the undercoat.
• Undercoat to the rear wheelhouse and designated
rear floor.
13.Apply the paint
CAUTION
• Ventilate when spraying paint. Most paint contains
substances that are harmful if inhaled or swal-
lowed.
Read the paint label before opening paint con-
tainer.
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