DANA SPICER 6000 EHO

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GROUP-1ST/3RD & 2ND/4TH SHAFT

77Dana IncorporatedTSM-0238 - 6000 Transmission Service Manual

ITEM DESCRIPTION QTY

1 SHAFT-1ST/3RD AND 2ND/4TH 2

2 ASSEMBLY-TAPERED BEARING 2

3 PIN-BEARING LOCK 2

4SNAP RING 2

5 SPACER 2

6GEAR-OUTPUT 1

7 WASHER 2

8 CYLINDRICAL ROLLER BEARING 2

9NUT-NYLON INSERT 2

10 GEAR-OUTPUT 1

Main Page

Table of Contents3
Version Tracking7
Manual Applicability and Supported Models7
Introduction8
Foreword8
Safety Precautions8
Cleaning and Inspection9
Cleaning9
Bearings9
Housings, Covers, and Caps9
Inspection9
Oil Seals, Gaskets and Retaining Rings9
Gears and Shafts9
Specifications10
Identification Tag10
General Specifications10
Torque Charts11
Hydraulic Cooler Lines Specifications13
Pressure and Temperature Specifications13
Electrical Specifications14
Maintenance15
Oil Specification15
Reccomended Lubricants15
Maintenance Intervals16
Servicing Machine after Component Overhaul16
Filling Instructions17
Installation Detail18
Plumbing Diagram18
Connection Points19
Front View19
Side View20
Rear View20
Check Points Control Valve21
Speed Sensor Installation22
Operation of the Transmission24
Input Shaft and Directional Clutches25
Range Clutches26
Output Section27
Transmission Controls28
Operation of the Valve28
Electric Solenoid Controls29
Power Flows, Solenoids and Hydraulic Circuits30
Neutral 1St Clutch30
Neutral 2Nd Clutch31
Neutral 3Rd Clutch32
Neutral 4Th Clutch33
Forward 1St Speed34
Forward 1St Speed (Continued)35
Forward 2Nd Speed36
Forward 2Nd Speed (Continued)37
Forward 3Rd Speed38
Forward 3Rd Speed (Continued)39
Forward 4Th Speed40
Forward 4Th Speed (Continued)41
Reverse 1St Speed42
Reverse 1St Speed (Continued)43
Reverse 2Nd Speed44
Reverse 2Nd Speed (Continued)45
Reverse 3Rd Speed46
Reverse 3Rd Speed (Continued)47
Reverse 4Th Speed48
Reverse 4Th Speed (Continued)49
Troubleshooting50
Transmission Problems50
Troubleshooting Procedures50
Input Shaft and Directional Clutch Problems50
Transmission Pressure Checks50
Mechanical and Electrical Checks50
Check Point51
Numbering of Ports for Hydraulic Circuit Diagrams52
Check Points Control Valve53
Troubleshooting Guide54
Low Clutch Pressure54
Low Charging Pump Output54
Overheating54
Lack of Power54
Speed Sensor Static Standalone Test55
Assembly Instructions56
Control Valve Assembly Instructions63
Clutch Packs Assembly Intructions64
Assembly Instructions for Forward and Reverse Clutch Discs Pack64
Assembly Instructions for 165
And 265
Clutch Discs Pack65
And 4 Clutch Discs Pack66
End-Stop Plier Setting67
Retaining Snap Ring for Bores67
Retaining Snap Ring for Shafts67
Sectional Views and Parts Identification68
Group-3Rd & 4Th Clutch68
Group-Forward and Reverse Clutch70
Group-1St & 2Nd Clutches72
Group-Forward/Reverse Shaft74
Group-1St/3Rd & 2Nd/4Th Shaft76
Group-Base Parts78
Assy-Control Valve80
Assy-Control Valve - 282
Assy-Solenoid Plate85
Assy-Control Valve with Variable Restrictions86
Flange-Cross Serrated 155Kv7088
Flange-Cross Serrated 180Kv7089
Group-Forward Shaft90
Group-Output Shaft92
Group-Idler Shaft94
Disassembly & Assembly97
Disassembly97
Assembly112
Special Tools140
As0010005000140
As0010009800142
Tg1500106500144
Tg1500106700149
As0010012800153
As0010012900153
As0010004200-000-001154
As0010005900-000-001155
As0010006200-000-001156
As0010006400-000-001157

DANA SPICER 6000 EHO - Page 77

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