EasyManua.ls Logo

Delta Electronics ASD-A5523-B User Manual

Delta Electronics ASD-A5523-B
383 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Call 1(800)985-6929 for Sales
deltaacdrives.com
sales@deltaacdrives.com
Call 1(800)985-6929 for Sales
deltaacdrives.com
sales@deltaacdrives.com

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Delta Electronics ASD-A5523-B and is the answer not in the manual?

Delta Electronics ASD-A5523-B Specifications

General IconGeneral
BrandDelta Electronics
ModelASD-A5523-B
CategoryDC Drives
LanguageEnglish

Summary

Preface

Using This Manual

Provides information on how to install, operate, and maintain ASDA-A/A+ series drives and ASMT/ECMA series motors.

Who should use this manual

Intended for designers, installers, operators, and maintenance personnel responsible for the products.

Important precautions

Lists critical safety precautions to observe before using the product to ensure correct use and prevent damage.

Installation

PLEASE READ PRIOR TO INSTALLATION FOR SAFETY.

Emphasizes careful observation of safety precautions for DANGER, WARNING, and STOP to avoid voiding the warranty.

Unpacking Check

Guides the user to ensure the servo drive and motor are correctly matched for power rating to prevent fire or damage.

Wiring

Covers the electrical connections required for the servo drive and motor, including grounding and power supply.

Operation

Details the steps for starting operation, including parameter matching and emergency stop equipment checks.

Maintenance and Inspection

Provides guidelines for safe maintenance and inspection, emphasizing electrical shock precautions and waiting periods.

Main Circuit Wiring

Explains how to wire the main circuit, including encoder cables and power supply connections.

Chapter 1 Unpacking Check and Model Explanation

Unpacking Check

After receiving the AC servo drive, check for product correctness, shaft rotation, and loose screws.

Model Explanation

Explains the model naming conventions for ASDA-A Series Servo Drives and ASMT Series Servo Motors.

Servo Drive and Servo Motor Combinations

Shows possible combinations of Delta ASDA-A/A+ series servo drives and ASMT/ECMA series servo motors.

Servo Drive Features

Details the features of the ASDA-A Series Servo Drive, including heatsink, LEDs, operation panel, and connectors.

Control Modes of Servo Drive

Describes six single and five dual modes of operation for the Delta Servo drive, including codes and descriptions.

Chapter 2 Installation and Storage

Installation Notes

Provides important notes for installation, such as not bending cables, tightening screws, and ensuring proper alignment.

Storage Conditions

Suggests proper storage conditions for the AC servo drive to maintain warranty coverage, including clean, dry location and temperature range.

Installation Conditions

Details operating temperatures for ASDA-A&A+ Series Servo Drive and ECMA Series Servo Motor, and cautions about heat dissipation.

Installation Procedure and Minimum Clearances

Provides guidelines for correct installation to prevent malfunction and details minimum clearances for ventilation and heat dissipation.

Minimum Clearances

Shows minimum clearances required for models of 5.5kW and below, and for the 7.5kW model.

Side by Side Installation

Illustrates side-by-side installation clearances for models of 5.5kW and below, and for the 7.5kW model.

Chapter 3 Connections and Wiring

Connecting to Peripheral Devices

Explains how to connect peripheral devices to the ASDA-A and ASDA-A+ series drives with wiring diagrams.

Servo Drive Connectors and Terminals

Identifies and describes the terminals and connectors on the servo drive, including L1, L2, R, S, T, U, V, W, FG, P, D, C, CN1, and CN2.

Encoder Connector Specifications

Provides specifications for encoder connectors (CN2) for ASDA-A and ASDA-A+ series, detailing terminal identification and wire colors.

Cable Specifications for Servo Drive

Lists power cable and encoder cable specifications for ASDA-A and ASDA-A+ series, including wire gauge, core number, UL rating, and wire length.

Wiring Methods

Explains wiring methods for servo drives, covering single-phase and three-phase power supply connections and diagram interpretation.

Motor Power Cable Connector Specifications

Details motor power cable connector specifications for ASDA-A and ASDA-A+ series, showing terminal identification and wire colors.

Encoder Connector Specifications

Provides specifications for encoder connectors (CN2) for ASDA-A and ASDA-A+ series, detailing terminal identification and wire colors.

Cable Specifications for Servo Drive

Lists power cable and encoder cable specifications for ASDA-A and ASDA-A+ series, including wire gauge, core number, UL rating, and wire length.

Basic Wiring

Provides basic wiring schematics for 100W ~ 1.5kW models and 2kW ~ 3kW models, illustrating power supply and connection to peripheral devices.

Input / Output Interface Connector -CN1

Describes the CN1 interface connector, providing access to general interface, programmable Digital Inputs (DI), and Digital Outputs (DO).

CN1 Terminal Identification

Shows the layout of the CN1 drive connector and identifies each terminal's function.

CN1 Terminal Signal Identification

Lists the terminal identification and signal details for CN1, differentiating between ASDA-A and ASDA-A+ series.

Signals Explanation of Connector CN1

Details general signals, digital output signals (DO), and digital input signals (DI) for Connector CN1 in separate tables.

Wiring Diagrams of I/O Signals (CN1)

Provides wiring diagrams for CN1 I/O signals, including analog input, analog monitor output, pulse input, and power connections.

Encoder Connector CN2

Explains the CN2 connector, its role with the incremental encoder, and its layout for quick and military connectors.

CN2 Terminal Signal Identification

Lists CN2 terminal signal identification for ASDA-A and ASDA-A+ series, detailing pin numbers, signal names, and connector types.

Serial Communication Connector CN3

Shows the layout of the CN3 drive connector and identifies its terminals for serial communication (RS-232, RS-485, RS-422).

CN3 Terminal Layout and Identification

Shows the layout of the CN3 drive connector and identifies its terminals for serial communication (RS-232, RS-485, RS-422).

Standard Connection Example

Provides standard connection examples for ASDA-A+ series drives in Position (Pt), Position (Pr), Speed, and Torque control modes.

Position (Pt) Control Mode

Provides a standard connection example for the ASDA-A+ series servo drive in Position (Pt) control mode, with wiring diagrams.

Position (Pr) Control Mode

Provides a standard connection example for the ASDA-A+ series servo drive in Position (Pr) control mode, detailing parameter settings.

Speed Control Mode

Provides a standard connection example for the ASDA-A+ series servo drive in Speed Control Mode, detailing parameter settings.

Torque Control Mode

Provides a standard connection example for the ASDA-A+ series servo drive in Torque Control Mode, detailing parameter settings.

Chapter 4 Display and Operation

Description of the Digital Keypad

Shows the features of the digital keypad, including the display panel and function keys for the 100W ~ 5.5kW and 7.5kW models.

Display Flowchart

Illustrates the keypad operation flowchart for navigating through monitor and parameter modes of the servo drive.

Status Display

Lists status display messages for save settings, abort settings, fault messages, and polarity settings.

General Function Operation

Describes general functions like Fault Code Display, JOG Operation, Position Learning, Force Output Control, and DI/DO Diagnosis.

Chapter 5 Trial Run and Tuning Procedure

Inspection without Load

Guides users on inspecting the servo drive and motor before trial run, ensuring correct wiring and no foreign objects.

Applying Power to the Drive

Details the steps for applying power to the servo drive, including checking wiring, connecting encoder cable, and turning on the power.

JOG Trial Run without Load

Explains how to perform a JOG trial run without load using the digital keypad to test the servo drive and motor.

Speed Trial Run without Load

Guides users on performing a speed trial run without load, including setting parameters and necessary digital inputs.

Position Trial Run without Load

Details how to perform a position trial run without load by setting parameter P1-01 to position (Pr) control mode.

Tuning Procedure

Provides a comprehensive guide to tuning the servo system, including procedures for estimating load inertia, using different tuning modes, and adjusting gains.

Tuning Flowchart

Provides a flowchart for tuning the drive, including estimating load inertia and connecting to the host controller for testing.

Load Inertia Estimation Flowchart

Outlines the flowchart for estimating load inertia, including setting parameters and performing JOG operation.

Easy Mode Tuning Flowchart

Explains the Easy Mode tuning flowchart for ASDA-A series, allowing users to set stiffness and responsiveness.

AutoMode (PI) Tuning Flowchart

Details the AutoMode (PI) tuning flowchart for continuous adjustment of responsiveness and stiffness based on inertia.

AutoMode (PDFF) Tuning Flowchart

Explains the AutoMode (PDFF) tuning flowchart for continuous adjustment of responsiveness, used to improve performance and reduce noise.

Limit of Load Inertia Estimation

Explains the limits for load inertia estimation and related parameters.

Relationship between Tuning Modes and Parameters

Describes the relationship between different tuning modes and their corresponding parameters for optimal performance.

Gain Adjustment in Manual Mode

Explains gain adjustment in Manual Mode, covering Proportional Position Loop Gain (KPP) and Proportional Speed Loop Gain (KVP).

Chapter 6 Control Modes of Operation

Control Modes of Operation

Lists six single and five dual operational modes for ASDA-A/A+ series servo drives, with codes and descriptions.

Position Control Mode

Details position control modes, including command sources for Pt and Pr modes, structure, filters, and gain adjustment.

Speed Control Mode

Details speed control modes, including command sources, structure, smoothing strategy, and gain adjustment.

Torque Control Mode

Details torque control modes, including command sources, structure, smoothing strategy, and analog input scaling.

Control Modes Selection

Explains selection of multiple control modes (Speed/Position, Speed/Torque, Torque/Position) using DI signals and timing charts.

Others

Covers other features like Speed Limit, Torque Limit, Regenerative Resistor, Analog Monitor, and Electromagnetic Brake.

Chapter 11 Specifications

Specifications of Servo Drive (ASDA-A Series)

Lists detailed specifications for ASDA-A series servo drives, including power supply, cooling, and control modes.

Specifications of Servo Drive (ASDA-A+ Series)

Lists detailed specifications for ASDA-A+ series servo drives, including power supply, cooling, and control modes.

Low Inertia Servo Motor Specifications (ASMTL Series)

Provides detailed specifications for ASMTL series low inertia servo motors, including electrical and mechanical characteristics.

Medium Inertia Servo Motor Specifications (ASMTM Series)

Provides detailed specifications for ASMTM series medium inertia servo motors, including electrical and mechanical characteristics.

Medium and Medium / High Inertia Servo Motor Specifications (ECMA Series)

Lists specifications for ECMA series medium/high inertia servo motors, covering various electrical and mechanical parameters.

Servo Motor Speed-Torque Curves (T-N Curves)

Displays servo motor speed-torque curves (T-N curves) for Low Inertia, Medium Inertia, and ECMA Series motors.

Overload Characteristics

Explains the overload protection function and provides charts of load and operating time for different servo motor series.

Dimensions of Servo Drive

Shows the overall dimensions and mounting screw details for ASDA-A series servo drives of various power ratings.

Dimensions of Low Inertia Servo Motor (ASMTL Series)

Provides detailed dimensional drawings and specifications for ASMTL series low inertia servo motors.

Dimensions of Medium Inertia Servo Motor (ASMTM Series)

Provides detailed dimensional drawings and specifications for ASMTM series medium inertia servo motors.

Dimensions of Medium / High Inertia Servo Motor (ECMA Series)

Lists the dimensions and weights for ECMA series medium/high inertia servo motors.

Chapter 12 Application Examples

Position Control (including homing function)

Explains position control with homing function, including limit switch setup and parameter settings for forward/reverse homing.

Roller Feeding

Describes roller feeding application, detailing motor rotation, triggering, parameters, and operation steps for automatic rotation.

Connecting to Delta DVP-EH Series PLC

Explains how Delta servo drives connect to DVP-EH series PLC for functions like home, JOG, acceleration/deceleration, and position control.

Connecting to Delta TP04 Series

Details connecting Delta servo drives to TP04 Series Operation Interface Panel for various functions including home, JOG, and parameter settings.

Position Control Mode (Pr Mode)

Lists relevant parameters for Position Control Mode (Pr), including Control Mode, Acceleration/Deceleration Time, Electronic Gear Ratio, and Homing Mode.

Feed Step Control

Explains Feed Step Control, listing relevant parameters like Control Mode, Torque Limit Setting, Position Control Mode, and Acceleration/Deceleration Times.

Digital I/O Signal Setting

Details Digital Input (DI) and Digital Output (DO) signal settings, explaining parameter assignments for functions like Servo ON, Homing, and Feed Step.

Definitions of INDEX0~4

Defines INDEX settings for feed step selection based on DI signal combinations.

Definitions of DO Signals (ON=1, OFF=0)

Defines Digital Output (DO) signals (DO1-DO5) with their corresponding parameter settings and functions like ALRAM, SERVO READY, and HOMEING.

Internal Auto Running Mode

Explains Internal Auto Running Mode, listing relevant parameters for Control Mode, Position Control Mode, Acceleration/Deceleration Times, Electronic Gear Ratio, and Homing Mode.

Homing Function

Explains Homing Mode settings (A, B, C, D) and provides recommended homing modes based on usage requirements.

Connecting to Delta DVP-EH Series PLC

Explains how Delta servo drives connect to DVP-EH series PLC for functions like home, JOG, acceleration/deceleration, and position control.

Connecting to Delta DVP-01PU

Details connecting Delta servo drives to DVP-01PU for control functions.

Connecting to Mitsubishi FX1PG

Shows wiring examples for connecting to Mitsubishi FX1PG PLC.

Connecting to Mitsubishi FX2N1PG

Shows wiring examples for connecting to Mitsubishi FX2N1PG PLC.

Connecting to Mitsubishi AD75

Shows wiring examples for connecting to Mitsubishi AD75.

Appendix A Accessories

Power Connectors

Lists Delta Part Numbers, Housing, and Terminal details for Power Connectors like ASD-CAPW0000, ASD-CAPW0100, and ASD-CAPW1000.

Power Cables

Provides Delta Part Numbers, Straight Plug details, and lengths (mm/inch) for Power Cables like ASD-CAPW0003, ASD-CAPW0005.

Power Cables

Lists Delta Part Numbers and lengths for Power Cables like ASD-CAPW0103, ASD-CAPW0105, ASD-CAPW1003, and ASD-CAPW1005.

Power Cables

Provides Delta Part Numbers and lengths for Power Cables like ASD-CAPW1103, ASD-CAPW1105, ASD-CAPW1203, and ASD-CAPW1205.

Power Cables

Details Delta Part Numbers and lengths for Power Cables with brake, like ASD-CAPW2303, ASD-CAPW2305, ASD-CAPW3203, ASD-CAPW3205.

Power Cables

Details Delta Part Numbers and lengths for Power Cables with brake, like ASD-CAPW3303, ASD-CAPW3305.

Encoder Cables

Lists Delta Part Numbers and lengths for Encoder Cables like ASD-CAEN0003, ASD-CAEN0005, ASD-CAEN1003, ASD-CAEN1005.

Encoder Cables

Lists Delta Part Numbers and lengths for Encoder Cables like ASD-CAEN0003, ASD-CAEN0005, ASD-CAEN1003, ASD-CAEN1005.

I/O Signal Connector (CN1)

Lists Delta Part Number and Vendor/Part number for the CN1 I/O Signal Connector.

Communication Cable between Drive and Computer (for PC)

Lists Delta Part Number and length for the Communication Cable (ASD-CARS0003) used for PC connection.

Terminal Block Module

Lists Delta Part Number for the Terminal Block Module (ASD-BM-50A).

Servo Drive, Servo Motor and Accessories Combinations

Shows combinations of Servo Drives and Servo Motors with corresponding cable and connector part numbers for various power ratings.

Servo Drive, Servo Motor and Accessories Combinations

Shows combinations for 1kW, 1.5kW, 2kW servo drives with low and medium inertia motors, detailing cable and connector part numbers.

Servo Drive, Servo Motor and Accessories Combinations

Shows combinations for 3kW, 4.5kW servo drives with low/medium/high inertia motors, detailing cable and connector part numbers.

Servo Drive, Servo Motor and Accessories Combinations

Shows combinations for 3kW, 4.5kW servo drives with medium/high inertia motors, detailing cable and connector part numbers.

Other Accessories

Lists other accessories like I/O signal connector, communication cable, and terminal block module with their Delta Part Numbers.

Regenerative Resistor Specifications

Provides specifications for built-in and external regenerative resistors for ASDA-A and ASDA-A+ series servo drives.

Appendix B Molded-case Circuit Breaker, Fuse Current and EMI Filters

Molded-case Circuit Breaker and Fuse Current Recommended Value

Recommends molded-case circuit breaker and fuse values for ASDA-A and ASDA-A+ series servo drives, emphasizing UL or CSA compliance.

AC Servo Drive - EMI Filter Cross Reference

Provides EMI filter cross-reference for ASDA-A and ASDA-A+ series servo drives, listing recommended filters and compliance rules.

Installation

Offers guidelines for installing EMI filters to eliminate noise and ensure best performance, adhering to EN and UL standards.

General Precaution

Provides precautions for EMI filter installation, including metal plate grounding and contact area.

Choose Suitable Motor Cable and Precautions

Advises on selecting motor cables and precautions, emphasizing shielded cables and proper grounding for EMI filter performance.

Related product manuals