EasyManua.ls Logo

Delta VFD220VL43C-J User Manual

Delta VFD220VL43C-J
235 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
www.deltaww.com
*We reserve the right to change the information in this manual without prior notice.
Industrial Automation Headquarters
Taiwan: Delta Electronics, Inc.
Taoyuan Technology Center
No.18, Xinglong Rd., Taoyuan District,
Taoyuan City 33068, Taiwan
TEL
:
+886
-
3
-
362
-
6301 / FAX
:
+886
-
3
-
371
-
6301
Asia
China: Delta Electronics
(
Shanghai
)
Co., Ltd.
No.182 Minyu Rd., Pudong Shanghai, P.R.C.
Post code : 201209
TEL: +86
-
21
-
6872
-
3988 / FAX: +86
-
21
-
6872
-
3996
Customer Service: 400
-
820
-
9595
Japan: Delta Electronics
(
Japan
)
, Inc.
Industrial Automation Sales Department
2
-
1
-
14 Shibadaimon, Minato
-
ku
Tokyo, Japan 105
-
0012
TEL: +81
-
3
-
5733
-
1155 / FAX: +81
-
3
-
5733
-
1255
Korea: Delta Electronics
(
Korea
)
, Inc.
1511, 219, Gasan Digital 1
-
Ro., Geumcheon
-
gu,
Seoul, 08501 South Korea
TEL: +82
-
2
-
515
-
5305 / FAX: +82
-
2
-
515
-
5302
Singapore: Delta Energy Systems
(
Singapore
)
Pte Ltd.
4 Kaki Bukit Avenue 1, #05
-
04, Singapore 417939
TEL: +65
-
6747
-
5155 / FAX: +65
-
6744
-
9228
India: Delta Electronics
(
India
)
Pvt. Ltd.
Plot No.43, Sector 35, HSIIDC Gurgaon,
PIN 122001, Haryana, India
TEL: +91
-
124
-
4874900 / FAX: +91
-
124
-
4874945
Thailand: Delta Electronics
(
Thailand
)
PCL.
909 Soi 9, Moo 4, Bangpoo Industrial Estate
(
E. P. Z
)
,
Pattana 1 Rd., T.Phraksa, A.Muang,
Samutprakarn 10280, Thailand
TEL: +66
-
2709
-
2800 / FAX: +66
-
2709
-
2827
Australia: Delta Electronics
(
Australia
)
Pty Ltd.
Unit 20
-
21/45 Normanby Rd., Notting Hill Vic 3168, Australia
TEL: +61
-
3
-
9543
-
3720
Americas
USA: Delta Electronics
(
Americas
)
Ltd.
5101 Davis Drive, Research Triangle Park, NC 27709, U.S.A.
TEL: +1
-
919
-
767
-
3813 / FAX: +1
-
919
-
767
-
3969
Brazil: Delta Electronics Brazil
Rua Itapeva, 26
-
, andar Edicio Itapeva,
One
-
Bela Vista 01332
-
000
-
São Paulo
-
SP
-
Brazil
TEL: +55
-
12
-
3932
-
2300 / FAX: +55
-
12
-
3932
-
237
Mexico: Delta Electronics International Mexico S.A. de C.V.
Gustavo Baz No. 309 Edicio E PB 103
Colonia La Loma, CP 54060
Tlalnepantla, Estado de México
TEL: +52
-
55
-
3603
-
9200
EMEA
EMEA Headquarters: Delta Electronics
(
Netherlands
)
B.V.
Sales: Sales.IA.EMEA@deltaww.com
Marketing: Marketing.IA.EMEA@deltaww.com
Technical Support: iatechnicalsupport@deltaww.com
Customer Support: Customer
-
Support@deltaww.com
Service: Service.IA.emea@deltaww.com
TEL: +31
(
0
)
40 800 3900
BENELUX: Delta Electronics
(
Netherlands
)
B.V.
Automotive Campus 260, 5708 JZ Helmond, The Netherlands
Mail: Sales.IA.Benelux@deltaww.com
TEL: +31
(
0
)
40 800 3900
DACH: Delta Electronics
(
Netherlands
)
B.V.
Coesterweg 45, D
-
59494 Soest, Germany
Mail: Sales.IA.DACH@deltaww.com
TEL: +49
(
0
)
2921 987 0
France: Delta Electronics
(
France
)
S.A.
ZI du bois Challand 2, 15 rue des Pyrées,
Lisses, 91090 Evry Cedex, France
Mail: Sales.IA.FR@deltaww.com
TEL: +33
(
0
)
1 69 77 82 60
Iberia: Delta Electronics Solutions
(
Spain
)
S.L.U
Ctra. De Villaverde a Vallecas, 265 1º Dcha Ed.
Hormigueras – P.I. de Vallecas 28031 Madrid
TEL: +34
(
0
)
91 223 74 20
Carrer Llacuna 166, 08018 Barcelona, Spain
Mail: Sales.IA.Iberia@deltaww.com
Italy: Delta Electronics
(
Italy
)
S.r.l.
Via Meda 2–22060 Novedrate
(
CO
)
Piazza Grazioli 18 00186 Roma Italy
Mail: Sales.IA.Italy@deltaww.com
TEL: +39 039 8900365
Russia: Delta Energy System LLC
Vereyskaya Plaza II, o󰀩ce 112 Vereyskaya str.
17 121357 Moscow Russia
Mail: Sales.IA.RU@deltaww.com
TEL: +7 495 644 3240
Turkey: Delta Greentech Elektronik San. Ltd. Sti.
(
Turkey
)
Şerifali Mah. Hendem Cad. Kule Sok. No:16
-
A
34775 Ümraniye – İstanbul
Mail: Sales.IA.Turkey@deltaww.com
TEL: + 90 216 499 9910
MEA: Eltek Dubai
(
Eltek MEA DMCC
)
OFFICE 2504, 25th Floor, Saba Tower 1,
Jumeirah Lakes Towers, Dubai, UAE
Mail: Sales.IA.MEA@deltaww.com
TEL: +971
(
0
)
4 2690148
Delta Hybrid Servo Drive VFD-VJ Series - User Manual
Delta Hybrid Servo Drive
VFD-VJ Series
User Manual
DELTA_IA-MDS_VFD-VJ_UM_EN_20210426

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Delta VFD220VL43C-J and is the answer not in the manual?

Delta VFD220VL43C-J Specifications

General IconGeneral
BrandDelta
ModelVFD220VL43C-J
CategoryServo Drives
LanguageEnglish

Summary

Industrial Automation Headquarters

Asia Contact Information

Contact details for Delta Electronics offices in China, Japan, Korea, Singapore, India, Thailand, and Australia.

EMEA Contact Information

Contact details for Delta Electronics offices in the EMEA region, including Netherlands, Germany, France, Spain, Italy, Russia, Turkey, and UAE.

Americas Contact Information

Contact details for Delta Electronics offices in the Americas, including USA, Brazil, and Mexico.

Copyright Notice

Limitation of Liability

Preface

Important Safety Information

Essential safety guidelines and warnings before installation and operation of the hybrid servo drive.

Chapter 1. Description of Hybrid Servo Drives

1-1 Receiving and Inspection

Procedures for checking the hybrid servo drive upon receipt, ensuring it is undamaged and correctly identified.

1-2 Product Specifications

Detailed technical specifications for various air-cooled VFD-VJ models, including power, current, voltage, and dimensions.

General Specifications

Comprehensive list of general specifications covering control methods, input/output, communication, protection, environment, and certifications.

1-3 Overview of Hybrid Servo Systems

Introduction to hybrid servo systems, explaining their function and components.

1-3-1 Selection of Hybrid Servo Drives and Motors

Guidance on selecting appropriate hybrid servo drives and motors based on system requirements like flow and pressure.

1-3-2 Selection of Pump for Hybrid Servo Motor

Recommendations for choosing a pump type based on volumetric efficiency, flow pulsation, rotation speed, and noise.

1-4 Product Installation

Environmental conditions and procedures for safe and correct installation of the hybrid servo drive.

Space for Installation

Guidelines for proper physical spacing and ventilation requirements for single and multiple drive installations.

1-5 Product Dimensions

Dimensional drawings and specifications for different frame sizes of the VFD-VJ series.

Chapter 2 Wiring

2-1 Description of Wiring

General precautions and instructions for connecting the hybrid servo drive, including main and control circuits.

2-1-1 Grounding Short-Circuit Plate Description (RFI Switch)

Details on the RFI switch, its function, and precautions for its removal or use.

2-2 Description of Terminals on Main Circuit

Explanation of main circuit terminals, power supply, and associated components like reactors and filters.

2-3 Description of Terminals on Control Circuit

Detailed description of control circuit terminals, including SINK/SOURCE mode selection and pluggable terminal blocks.

Chapter 3 Machine Adjustment Procedure

3-1 Description of Control Panel

Overview of the keypad control panel, its buttons, LED indicators, and displayed function items.

3-2 System Setup and Machine Adjustment Flowcharts

Visual flowcharts illustrating system setup and machine adjustment procedures for choosing motors and configuring parameters.

3-3 Machine Adjustment Procedure

Step-by-step guide for entering motor parameters, setting operational modes, and performing auto-tuning for induction and synchronous motors.

3-4 Confluence Machine Tuning Procedure

Detailed procedure for configuring master and slave settings in confluence mode for multi-pump operation.

3-5 Confluence / Diversion Mode Adjustment Procedure

Steps for adjusting parameters in diversion and confluence modes, including signal input and protection mechanisms.

Chapter 4 Summary of Parameter Settings

00 System Parameters

Parameters related to the hybrid servo drive model, rated current display, reset settings, and software version.

01 Motor Parameters

Settings for motor control mode, operating command source, frequency, voltage, acceleration/deceleration, and auto-tuning.

02 Protection Parameters

Configuration of protection settings, including software brake level, fault records, over-voltage, low-voltage, and other fault detection mechanisms.

03 Digital/Analog Input/ Output Parameters

Configuration of multi-function inputs/outputs, analog signal settings, confluence/diversion settings, and display options.

04 Communication Parameters

Settings for communication protocols, addresses, speeds, fault handling, timeouts, and CANopen parameters.

Chapter 5 Methods of Anomaly Diagnosis

5-1 Unusual Signal

Identification of unusual signals through indicator displays, error messages, and warning codes shown on the operation panel.

5-1-1 Indicator Display

Description of power, encoder, and brake indicators, and how unusual signals are displayed on the KPVJ-LE02 panel.

5-1-2 Error Messages Displayed on Digital Operation Panel KPVJ-LE02

Detailed table of error codes, fault descriptions, troubleshooting steps, and corresponding Delta, CANopen, and DS402 fault codes.

5-1-3 Warning Codes

List of warning codes displayed on the panel, their descriptions, and corrective actions for Modbus and keypad errors.

Reset Alarm

Procedure for resetting alarms after resolving the issue, including pressing the RESET key or using external terminals.

5-2 Dynamic fault processing and troubleshooting

Troubleshooting flowcharts for common dynamic faults like overcurrent, ground fault, over-voltage, low-voltage, overheating, and phase loss.

5-2-1 Over Crrent (oc) / Ground Fault (GFF)

Troubleshooting flowcharts for overcurrent faults (ocA, ocd, ocn) and ground faults (GFF), including checks for short circuits.

5-2-3 Over Voltage (ov) / Low Voltage (Lv)

Troubleshooting flowcharts for over-voltage (ovA, ovd, ovn, ovS) and low-voltage (LvA, Lvd, Lvn, LvS) conditions.

5-2-5 Over Heat (oH1) / Overload (oL)

Troubleshooting flowcharts for overheating issues (oH1) and overload conditions (oL) related to the drive and motor.

5-2-7 Phase Loss (PHL) / Hybrid servo drive overloading when running at low frequency (oL3)

Troubleshooting flowcharts for phase loss and hybrid servo drive overloading at low frequencies.

5-3 Resolution for electromagnetic noise and induction noise

Methods to reduce electromagnetic noise and induction interference, including surge killers, wiring practices, and noise filters.

5-4 Environment and facilities for installation

Guidelines for suitable operating environments, storage conditions, temperature, humidity, and preventing condensation.

Chapter 6 Suggestions and Error Corrections for Hybrid Servo Drives

6-1 Maintenance and Inspections

Regular checks and preventive maintenance procedures for ambient environment, voltage, digital keypad, mechanical parts, and main circuit components.

6-2 Greasy Dirt Problem

Identification of damages caused by greasy dirt and solutions for preventing it, including cabinet installation and cleaning.

6-3 Fiber Dust Problem

Risks associated with fiber dust in textile environments and solutions for preventing damage from fiber accumulation.

6-4 Erosion Problem

Causes and solutions for erosion problems that may occur if fluids enter the drive, potentially causing malfunction or explosion.

6-5 Industrial Dust Problem

Potential damages from industrial dust pollution in environments like stone processing plants and solutions for prevention.

6-6 Wiring and Installation Problem

Common issues related to wrong wire installation or poor wiring, including loose screws and internal modifications.

6-7 Multi-function Input/Output Terminals Problem

Causes and solutions for errors in multi-function input/output terminals, which can lead to circuit burnout if limits are exceeded.

6-8 Maintenance of Coupling

Recommendations for visually checking coupling conditions, alignment, and parts for deformation or damage annually.

Appendix A: Optional Accessories

A-1 Braking Resistor

Information on selecting and using braking resistors, including specifications and models for VJ-A and VJ-C series.

A-2 Non-Fuse Circuit Breaker

Recommended current ratings for non-fuse circuit breakers for VJ-C series air-cooled models, complying with UL standards.

A-3 Fuse

Fuse specifications and recommendations for installation in the US and Canada, including UL classified fuses.

A-4 Reactor

Explanation of AC reactors, their benefits for improving power factor and reducing interference, and installation diagrams.

A-4-1 AC Reactor

Specifications for AC input reactors for VFDXXXVL23C-J and VFDXXXVL43C-J series, including rated current and inductance.

A-4-2 Zero Phase Reactor

Specifications and wiring methods for Zero Phase Reactors (RF220X00A) used to reduce radiated emissions.

A-5 Digital Keypad KPC-CC01

Description of the digital keypad, its interface, installation options, and keypad functions with LED descriptions.

A-6 EMI Filter

Information on EMI filter installation, general precautions, and suitable motor cable selections to ensure filter performance.

A-7 Speed Feedback Encoder

Details on the function of J1 terminal for resolvers, wiring selection, and connector specifications for speed feedback.

A-8 Wall-Mounted Installation

Instructions and dimensions for wall-mounting the hybrid servo drive, including screw types, torque, and cutout dimensions.

Appendix B: CANopen Overview

B-1 CANopen Overview

Introduction to CANopen protocol, its standardization, supported functions, services, and network management objects like SDO, PDO, EMCY.

NMT (Network Management Object)

Explanation of the Network Management (NMT) Master/Slave structure and node state diagrams for CANopen.

SDO (Service Data Objects)

Description of SDO for accessing Object Dictionary, COB-IDs, and data transfer limits in CANopen nodes.

PDO (Process Data Object)

Explanation of PDO communication model, transmission types, and mapping to Object Dictionary for CANopen.

EMCY (Emergency Object)

Information on emergency objects triggered by hardware errors in CANopen communication.

B-2 Wiring for CANopen

Wiring diagram and instructions for connecting CANopen devices to VJ drives using RJ45 cables and terminating resistors.

B-3 CANopen Communication Interface Descriptions

Details on CANopen control mode selection, including DS402 standard and Delta standard definitions for speed and operation control.

B-3-1 CANopen Control Mode Selection

Overview of CANopen control modes, including DS402 standard and Delta standard (old/new), and their supported functions.

B-3-2 DS402 Standard Control Mode

Setup steps and status definitions for controlling AC motor drives using the DS402 standard, including blocks, statuses, and control words.

B-3-3 Using Delta Standard (Old definition)

Steps for using Delta Standard (old definition) for speed mode control, including wiring, parameter settings, and target frequency configuration.

B-3-4 Using Delta Standard (New definition)

Steps for using Delta Standard (new definition) for speed mode control, including wiring, parameter settings, and operation control.

B-4 CANopen Supporting Index

Index and definition mapping for VJ Control Index in Delta Standard (Old definition) and VJ Control Index for different parameters.

Appendix C: MSJ 220V & 380V Hybrid Servo Motor

C-1 Product Description

Introduction to Delta MSJ servo motors and their specialized functions for hybrid servo systems.

C-2 Model Name Explanation

Detailed explanation of the model naming convention for MSJ servo motors, including version, shaft type, power, frame size, voltage, and speed.

C-3 Motor Specifications

Comprehensive technical specifications for MSJ motors at 220V and 380V, covering torque, speed, current, resistance, inductance, and environmental conditions.

C-4 Torque – Rotation characteristic curve

Torque-rotation characteristic curves for MSJ servo motors at 220V and 380V, illustrating continuous and maximum torque ratings.

C-5 Product Appearance and Dimensions

Visual representations and dimensional data for different frames of MSJ servo motors at 220V and 380V.

C-6 Wiring of Servo Oil Pump

Wiring box diagrams and recommended wiring sizes/temperature ratings for servo oil pumps for 220V and 380V MSJ motors.

Related product manuals