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TABLE OF CONTENTS

Section 1 - Specifications

Section 2 - Maintenance & Mechanical Adjustments

Lubrication ............................................................................................................ 2-2

Main Worm Gear and Drive Block ........................................................... 2-2

Knife and Clamp Guides .......................................................................... 2-2

Hydraulic Oil ............................................................................................ 2-2

Blade Sharpening .................................................................................................. 2-2

Removal and Installation of the Cutting Tables ........................................................ 2-3

Cutting Table Squareness ...................................................................................... 2-4

Cutting Table Alignment ......................................................................................... 2-4

Backgauge Alignment ............................................................................................ 2-5

Cutting Accuracy .................................................................................................. 2-5

Section 3 - Troubleshooting

Troubleshooting Tables........................................................................................... 3-2

Section 4 - Hydraulics

Hydraulic Adjustments ........................................................................................... 4-2

Hydraulic Diagram................................................................................................. 4-4

Section 5 - Electrical Description & Adjustments

Start Up and Shut Down Procedure....................................................................... 5-2

Set Up for Programmatic MKII............................................................................... 5-3

Option Settings Table ............................................................................................. 5-4

Rear Calibration Point (Cutting Accuracy)............................................................. 5-5

PLC Input/Output Table .......................................................................................... 5-6

Main Electrical Diagram Key ................................................................................. 5-7

PLC Electrical Diagram ......................................................................................... 5-8

Programmatic MKII Panel Circuit Diagram ............................................................ 5-9

Backgauge Motor Drive Circuit Diagram ............................................................... 5-9

IMPORTANT

THIS DEVICE MUST BE OPERATED WITHIN THE SPECIFIED AC LINE VOLTAGE. IF THE AC POWER

FALLS OUTSIDE OF THE SPECIFIED LIMITS, A DEDICATED POWER LINE MUST BE USED. IF THE

POWER STILL DOES NOT FALL WITHIN SPECIFIED GUIDELINES A POWER CONVERSION (BUCK/

BOOST) TRANSFORMER MUST BE USED. FAILURE TO PROVIDE THE PROPER POWER WILL

RESULT IN POOR OR NO OPERATION.

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Duplo 660P Maintenance Manual

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