Dynapac F2500C - User Manual

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OPERATION & MAINTENANCE

Paver Finisher

Dynapac

F2500C / F2500CS

Typ 890 / 891

Keep for later use in document compartment

4812019692 (A5) )04-0516

Valid for:

_________________ - _________________

Main Page

Table of Contents3
Preface13
General Safety Instructions14
Laws, Guidelines, Accident Prevention Regulations14
Safety Signs, Signal Words15
Danger15
Warning15
Caution15
Note15
Other Supplementary Information15
Warnings16
Prohibitive Symbols18
Protective Equipment19
Environmental Protection20
Fire Prevention20
Additional Information21
CE Identification and Declaration of Conformity22
Guarantee Conditions22
Residual Risks23
Sensibly Predictable Incorrect Usage24
A Correct Use and Application25
B Vehicle Description27
Application27
Description of Assemblies and Functions28
Vehicle29
Construction29
Danger Zones33
Safety Devices34
Technical Data, Standard Configuration36
Dimensions (All Dimensions in MM)36
Allowed Angle of Rise and Slope37
Permissible Approach Angle37
Weights F2500C (All Weights in T)38
Weights F2500CS (All Weights in T)38
Performance Data F2500C39
Performance Data F2500CS40
Travel Drive/Traction Unit41
Engine F2500C41
Engine F2500CS41
Hydraulic System41
Material Compartment (Hopper)42
Material Transfer42
Material Distribution42
Screed Lifting Device43
Electrical System43
Permissible Temperature Ranges43
Location of Instruction Labels and Identification Plates44
Warning Signs47
Information Signs50
CE Marking52
Instructive Symbols, Prohibitive Symbols, Warning Symbols53
Danger Symbols54
Further Warnings and Operating Instructions55
Identification Label for the Paver Finisher (41)57
Explanation of 17PIN Serial Number58
Engine Type Plate59
Standards60
Continuous Sound Pressure F2500C, Cummins QSB 6.7-C17360
Operating Conditions During Measurement60
Measuring Point Configuration60
Continuous Sound Pressure F2500CS, Cummins QSB 6.7-C17361
Operating Conditions During Measurement61
Measuring Point Configuration61
Vibration Acting on the Entire Body62
Vibrations Acting on Hands and Arms62
Electromagnetic Compatibility (EMC)62
C10 Transportation63
Safety Regulations for Transportation63
Transportation on Low-Bed Trailers64
Preparations64
Securing the Load66
Prepare the Low-Bed Trailer66
Driving Onto the Low-Bed Trailer67
Lashing Equipment68
Loading69
Preparing the Vehicle70
Securing the Load71
Securing at the Sides71
Securing at the Front71
Securing at the Rear - Screed with Side Board72
Securing at the Rear - Screed Without Side Board73
Step 1: Fasten Lashing Straps73
Step 2: Fasten Lashing Chains73
After Transportation74
Protective Roof (O)75
Transportation77
Preparations77
Driving Mode79
Loading by Crane80
Towing83
Safely Parking the Vehicle86
Lifting the Vehicle with Hydraulic Lifts, Lifting Points87
D10 Operation89
Safety Regulations89
Controls91
Operating Panel91
Truck-Assist-System (O)122
Remote Control128
D30 Operation133
Operating Elements on the Paver Finisher133
Control Elements on the Operator's Control Station133
Protective Roof (O)134
Ladder136
Storage Space136
Control Platform, Moveable (O)137
Control Platform Lock (O)138
Operating Panel139
Protective Cabin (O)140
Windscreen Wiper141
Emergency Actuation Control Platform, Movable142
Seat Console143
Driver's Seat, Type I144
Fuse Box146
Batteries147
Main Battery Switch147
Hopper Transport Safeguard148
Screed Lock, Mechanical (O)148
Screed Lock, Hydraulic (O)149
Paving Thickness Indicator150
Auger Lighting (O)151
Engine Compartment Lighting (O)151
LED Working Light (O)152
Watt Spotlight (O)153
Camera (O)153
Auger Height Adjustment Ratchet (O)154
Auger Height Indicators154
Sensor Rod / Sensor Rod Extension155
Manual Separator Fluid Spray (O)157
Separator Fluid Spraying System (O)158
Conveyor Limit Switches - PLC Version159
Conveyor Limit Switches - Conventional Version160
Ultrasonic Auger Limit Switches (Left and Right) - PLC Version161
Ultrasonic Auger Limit Switches (Left and Right) - Conventional Version162
Volt / 12 Volt Sockets (O)163
Pressure Control Valve for Screed Charging/Relieving164
Pressure Control Valve for Paving Stop with Relieving164
Manometer for Screed Charging/Relieving164
Central Lubrication System (O)165
Lane Clearer (O)166
Screed Eccentric Adjustment167
Push Roller Crossbar, Adjustable168
Push Roller Crossbar, Hydraulically Extendable (O)169
Push Roller Damping, Hydraulic (O)169
Fire Extinguisher (O)170
First-Aid Kit (O)170
Rotary Beacon (O)171
Fuelling Pump (O)172
Illuminated Balloon (O)173
Installation and Operation174
Maintenance175
Replacing the Lamp175
Truck Assist (O)176
D40 Mode of Operation177
Preparing for Operation177
Required Devices and Aids177
Before Starting Work (in the Morning or When Starting Paving)179
Check List for the Machine Operator179
Starting the Paver Finisher182
Before Starting the Paver Finisher182
Normal" Starting182
External Starting (Starting Aid)184
After Starting187
Observe Indicator Lamps189
Engine Coolant Temperature Check (1)189
Battery Charge Indicator (2)189
Oil Pressure Indicator Lamp for the Diesel Engine (3)189
Preparation for Transportation191
Driving and Stopping the Paver Finisher193
Preparations for Paving194
Separator Fluid194
Screed Heater System194
Loading/Conveying Material197
Starting for Paving199
Checks During Paving200
Paver Function200
Quality of the Layer200
Paving with "Screed Control at Paver Finisher Stop201
And "Screed Charging/Relieving201
General201
Screed Charging/Relieving203
Screed Control with Paver Finisher Stop / in Paving Operation (Screed Stop / Floating Stop / Floating Paving)203
Screed Control with Paver Finisher Stop - Floating Stop with Relief205
Adjusting the Pressure205
Set Pressure for Screed Charging or Relieving205
Setting Pressure for Screed Control with Paver Finisher Stop - Floating Stop with Relief207
Interrupting/Terminating Operation209
During Breaks in Paving (E.g. Delay Due to Material Trucks)209
During Extended Interruptions (E.g. Lunch Break)209
When Work Is Finished211
Malfunctions212
Error Code Query for Engine212
Output of Numerical Code214
Error Codes216
Problems During Paving223
Malfunctions on the Paver Finisher or Screed225
E10 Set-Up and Modification229
Special Notes on Safety229
Distribution Auger230
Height Adjustment230
Grain Sizes up to 16 MM230
Grain Sizes > 16 MM230
Mechanical Adjustment with Ratchet (O)231
Hydraulic Adjustment (O)231
Height Adjustment for Large Working Widths / with Brace232
Auger Extension234
Mounting Extension Parts235
Mounting the Material Shaft and Auger Extension235
Mounting the Outer Auger Bearing236
Mounting the Auger End Bearing237
Auger Extension Chart238
Auger Upgrading, Working Width 3.14 M240
Auger Upgrading, Working Width 3.78 M240
Auger Upgrading, Working Width 4.42 M240
Auger Upgrading, Working Width 5.06 M241
Auger Upgrading, Working Width 5.70 M241
Auger Upgrading, Working Width 6.34 M242
Auger Upgrading, Working Width 6.98 M243
Auger Upgrading, Working Width 7.62 M244
Auger Upgrading, Working Width 8.26 M245
Auger Upgrading, Working Width 8.90 M246
Mounting the Auger Brace247
Aligning the Auger249
Material Shaft, Hinged250
Hopper Scraper251
Crossbeam Guide252
Offsetting the Screed253
Levelling254
Slope Controller254
Mounting the Sensor Arm255
Mounting the Grade Control System255
Setting up the Sensor Arm256
Big Ski 9 M, Big Ski 13 M257
Mounting the Big Ski Bracket on the Crossbeam259
Mounting the Swivel Arms260
Mounting the Centre Element261
Extending the Big Ski262
Mounting the Sensor Bracket263
Mounting and Aligning the Sensors264
Mounting the Distributor Box265
Connection Diagram266
Levelling Shoe 6M, 9M267
Automatic Steering Unit269
Mounting the Automatic Steering Unit on the Paver Finisher270
Mounting and Aligning the Sensor271
Connecting the Sensor271
Automatic Steering Unit Operating Instructions272
Emergency Stop During Feeder Operation273
Limit Switch274
Auger Limit Switches (Left and Right) - Mounting the PLC Version274
Auger Limit Switches (Left and Right) - Mounting the Conventional Version275
Special Accessories276
Material Bucket276
Application276
Description of Assemblies and Functions277
Technical Data278
Dimensions, Bucket MH2500 - (Short Version)278
Dimensions, Bucket MH2550 - (Long Version)279
Weights280
Volume280
Identification Points281
Information Signs282
Warning Signs282
Further Warnings and Operating Instructions282
Instructive Symbols, Prohibitive Symbols, Warning Symbols283
Load Securing - Bucket284
Prepare the Low Loader284
Lashing Equipment285
Lashing286
Loading with the Crane - MH2500288
Loading with the Crane - MH2550289
Lash the Bucket in the Paver291
Operation293
Operation with a Feeder with Slewing Belt294
Preparations for Paving294
Separator Fluid294
Cleaning the Bucket295
Screed296
Electrical Connections296
Machine Operation Without Remote Control / Side Board297
F10 Maintenance299
Notes Regarding Safety299
F20 Maintenance Review301
Maintenance Review301
F30 Maintenance - Conveyor303
Maintenance - Conveyor303
Maintenance Intervals305
Points of Maintenance306
Chain Tension, Conveyor (1)306
Conveyor Drive - Drive Chains (2)308
Conveyor Deflectors / Conveyor Plates (3)309
F40 Maintenance - Auger Assembly311
Maintenance - Auger Assembly311
Maintenance Intervals313
Points of Maintenance315
Outer Auger Bearing (1)315
Auger Planetary Gear (2)316
Drive Chains of the Augers (3)317
Auger Box (4)318
Seals and Sealing Rings (5)319
Gearbox Bolts Check Tightening (6)320
Mounting Screws - Outer Auger Bearing Check Tightening (7)321
Auger Blade (8)322
F50 Maintenance - Engine Assembly Tier 3 (O)323
Maintenance - Engine Assembly323
Maintenance Intervals325
Points of Maintenance328
Engine Fuel Tank (1)328
Engine Lube Oil System (2)329
Engine Fuel System (3)332
Engine Air Filter (4)334
Engine Cooling System (5)336
Engine Drive Belt (6)338
F60 Maintenance - Hydraulic System339
Maintenance - Hydraulic System339
Maintenance Intervals341
Points of Maintenance343
Hydraulic Oil Tank (1)343
Suction/Return Flow Hydraulic Filter (2)345
Bleeding the Filter346
Ventilation Filter346
High-Pressure Filter (3)347
Pump Distribution Gear (4)348
Bleeder349
Hydraulic Hoses (5)350
Marking Hydraulic Hoses / Storage Period, Period of Use352
Auxiliary Flow Filter (6)353
F73 Maintenance - Drive Units355
Maintenance - Drive Units355
Maintenance Intervals357
Chain Tension (1)357
Bottom Plates (2)357
Rollers (3)357
Planetary Gear (4)358
Screw Connections358
F80 Maintenance - Electrical System369
Maintenance - Electrical System369
Maintenance Intervals371
Points of Maintenance372
Batteries (1)372
Recharging the Batteries373
Alternator (2)374
Insulation Faults375
Cleaning the Generator376
Electrical Fuses / Relays (2)377
Fuses in Terminal Box (B)378
Relays in Terminal Box (C)380
Relays in Operating Panel (D)382
Relays in the Engine Compartment (E)383
F90 Maintenance - Lubricating Points385
Maintenance - Lubricating Points385
Maintenance Intervals386
Points of Maintenance387
Central Lubrication System (1)387
Bearing Points (2)391
F100 Tests, Stopping393
Tests, Checks, Cleaning, Stopping393
Maintenance Intervals394
General Visual Inspection395
Check that the Bolts and Nuts Fit Firmly395
Inspection by an Expert395
Cleaning396
Cleaning the Hopper397
Cleaning the Conveyor and Auger397
Cleaning Optical or Acoustic Sensors398
Preserving the Paver Finisher399
Shutdowns for up to 6 Months399
Shutdowns Lasting from 6 Months to 1 Year399
Recommissioning the Machine399
Environmental Protection, Disposal400
Environmental Protection400
Disposal400
Bolts - Torques401
Fine Metric Threads - Strength Class 8.8 / 10.9 / 12.9402
Lubricants and Operating Substances403
Capacities405
Lubricant Specifications406
Engine406
Cooling System406
Hydraulic System406
Pump Distribution Gear406
Drive Unit Planetary Gear407
Auger Drive Planetary Gear407
Auger Box407
Grease407
Hydraulic Oil408

Brand	Dynapac
Model	F2500C
Category	Construction Equipment
Language	English

Dynapac F2500C - User Manual

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