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Dynapac SD2500C User Manual

Dynapac SD2500C
480 pages
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OPERATION & MAINTENANCE
Paver Finisher
Dynapac
SD2500C / SD2500CS
Typ 892 / 893
Keep for later use in document compartment
4812016236 (A5)
05-0814
Valid for:
_________________ - _________________
_________________ - _________________

Table of Contents

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Dynapac SD2500C Specifications

General IconGeneral
Engine ModelCummins QSB 6.7
Max Paving Thickness300 mm
Drum WidthNot Applicable
Vibration FrequencyNot Applicable
Centrifugal ForceNot Applicable
Paving Width2.55 - 7.5 m (8 ft 4 in - 24 ft 7 in)

Summary

Operation and Maintenance

Preface

Introduction to the operating instructions, covering general safety and vehicle specifics.

General safety instructions

Comprehensive safety guidelines including laws, signs, warnings, protective equipment, and environmental protection.

Residual risks

Identifies risks that persist despite safety precautions and their causes.

Sensibly predictable incorrect usage

Defines misuse cases that nullify warranty and place sole responsibility on the operator.

Correct use and application

Defines proper usage, applications, and user duties for the paver finisher.

Vehicle description

Details on the paver finisher's assemblies, functions, construction, and technical data.

Description of assemblies and functions

Detailed identification of paver finisher components and their operational functions.

Safety devices

Lists and illustrates safety devices integrated into the paver finisher.

Technical data, standard configuration

Comprehensive technical specifications including dimensions, weights, and performance data.

Dimensions (all dimensions in mm)

Detailed diagrams showing all dimensions of the paver finisher in millimeters.

Weights SD2500C (all weights in t)

Weight specifications for the SD2500C model, including variations.

Performance data SD2500C

Detailed performance data for the SD2500C, including screed and speed specs.

Engine SD2500C

Technical specifications for the Cummins QSB 6.7-C173 engine.

Hydraulic system

Details on hydraulic pumps, circuits, and oil reservoir volume.

EN standards

Details on EN standards for sound pressure, vibration, and operating conditions.

Continuous sound pressure SD2500C, Cummins QSB 6.7-C173

Measured sound pressure levels for the SD2500C at operator's position and vehicle.

Vibration acting on the entire body

Values for weighted effective acceleration at the driver's seat.

Transportation

Comprehensive guide on safety regulations, procedures, and securing the paver finisher for transport.

Safety regulations for transportation

Mandatory safety measures and precautions for transporting the paver finisher.

Securing the load

Instructions and examples for correctly securing the load on the trailer.

Loading by crane

Safety guidelines and procedures for loading the vehicle with a crane.

Towing

Regulations and safety measures for towing heavy construction machines.

Operation D11

Operational procedures and safety regulations for the paver finisher.

Safety regulations

General safety rules for operating engine, drives, conveyor, auger, and screed.

Controls

Overview of the operating panel, special functions, and remote control system.

Operating panel

Description of the operating panel layout and its functions.

Operation D21

Instructions for operating the input and display terminal, menus, and settings.

Operation of the input and display terminal

Overview of the display layout, encoder, and function buttons.

Menu operation

Instructions for navigating and adjusting parameters within the display menus.

Main menu

Displays and operating status symbols shown in the main menu.

Drive engine error codes

List of drive engine error codes with fault details.

Operation D30

Details on operating elements, control stations, and machine components.

Operating elements on the paver finisher

Identification of operating elements on the paver finisher's control station.

Driver's seat, type I

Adjusting seat settings: weight, longitudinal, depth, inclination, armrest, lumbar, backrest.

Hopper transport safeguard

Procedure for securing hopper halves before transport.

Screed lock, mechanical (o)

Engaging mechanical screed locks for transportation.

Set-up and modification E10

Safety notes and procedures for setting up and modifying the paver finisher components.

Special notes on safety

Safety precautions for starting engine, drives, and working on hydraulic systems.

Distribution auger

Details on the distribution auger, including height adjustment.

Height adjustment

Adjusting auger height based on material mix and grain sizes.

Auger extension

Procedure for mounting auger extension parts.

Auger extension chart

Chart showing symbols and meanings for auger extension parts.

Levelling

Mounting and aligning levelling components like slope controllers and sensor arms.

Setting up the sensor arm

Precise adjustment of sensor arm length, height, and lateral angle.

Automatic steering unit

Mounting and operating instructions for the automatic steering unit.

Mounting and aligning the sensors

Mounting and aligning sensors with reference and adjusting their distance.

Limit switch

Mounting auger limit switches (PLC and conventional versions).

Maintenance - Conveyor F31

Maintenance procedures and intervals for the conveyor assembly.

Maintenance intervals

Table detailing maintenance intervals for conveyor components.

Points of maintenance

Specific maintenance points for the conveyor, including chain tension and deflectors.

Chain tension, conveyor (1)

Procedure for checking and adjusting conveyor chain tension.

Maintenance - Auger Assembly F40

Maintenance procedures and intervals for the auger assembly.

Maintenance intervals

Table detailing maintenance intervals for auger assembly components.

Points of maintenance

Specific maintenance points for outer auger bearing, planetary gear, drive chains, and auger box.

Outer auger bearing (1)

Procedure for lubricating outer auger bearings.

Auger planetary gear (2)

Checking, filling, and changing oil for the auger planetary gear.

Maintenance - Engine Assembly F54

Maintenance procedures and intervals for the Tier 4F engine assembly.

Maintenance intervals

Table detailing maintenance intervals for engine assembly components.

Points of maintenance

Specific maintenance points for engine fuel, lube oil, cooling, air, and exhaust systems.

Engine fuel tank (1)

Checking fuel tank filling level and recommendations for fuel.

Engine lube oil system (2)

Checking and changing engine lube oil and oil filter.

Engine cooling system (5)

Checking and topping up coolant, changing coolant, and cleaning radiator fins.

Maintenance - Hydraulic System F60

Maintenance procedures and intervals for the hydraulic system.

Maintenance intervals

Table detailing maintenance intervals for hydraulic system components.

Points of maintenance

Specific maintenance points for hydraulic oil tank, filters, and hoses.

Hydraulic oil tank (1)

Checking and filling hydraulic oil level, changing oil.

Suction/return flow hydraulic filter (2)

Procedure for replacing the suction/return flow hydraulic filter.

Hydraulic hoses (5)

Checking condition and replacing hydraulic hoses based on criteria.

Maintenance - Drive Units F73

Maintenance procedures and intervals for the drive units.

Maintenance intervals

Table detailing maintenance intervals for drive unit components.

Points of maintenance

Specific maintenance points for chain tension, bottom plates, and rollers.

Chain tension (1)

Checking and adjusting chain tension.

Rollers (3)

Replacing rollers and tightening bolts to specified torques.

Planetary gear (4)

Checking and changing oil for planetary gears, and tightening screw connections.

Maintenance - Electrical System F81

Maintenance procedures and intervals for the electrical system.

Maintenance intervals

Table detailing maintenance intervals for electrical system components.

Points of maintenance

Specific maintenance points for batteries, alternator, fuses, and relays.

Batteries (1)

Maintenance of batteries, including checking fluid level and recharging.

Electrical fuses / relays (3)

Identification and location of electrical fuses and relays.

Maintenance - Lubricating Points F90

Maintenance procedures and intervals for lubricating points.

Maintenance intervals

Table detailing maintenance intervals for lubricating points.

Points of maintenance

Specific maintenance points for central lubrication system and bearing points.

Central lubrication system (1)

Activation and operation of the central lubrication system.

Check filling level

Procedure for checking and maintaining the lubricant tank fill level.

Tests, Stopping and Maintenance F100

Procedures for tests, checks, cleaning, stopping, and preserving the paver finisher.

Tests, checks, cleaning, stopping

Procedures for performing tests, checks, cleaning, and stopping the paver finisher.

General visual inspection

Daily inspection routine for components, controls, leaks, and warning signs.

Cleaning

Cleaning procedures for parts contacting paving material and the vehicle.

Preserving the paver finisher

Procedures for preserving the paver finisher during shutdowns of up to 1 year.

Bolts - torques

Torque specifications for standard metric threads (strength class 8.8 / 10.9 / 12.9).

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