Dynapac SD2500C - Maintenance - Engine Assembly F54

Dynapac SD2500C

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F 54 1

F 54 Maintenance - engine assembly

Tier 4F (o)

1 Maintenance - engine assembly

m

In addition to these maintenance instructions, the maintenance instructions issued by

the engine manufacturer must be adhered to under all circumstances. All mainte-

nance work and service intervals itemised here are binding in nature.

Table of Contents

Table of contents3
V Preface13
- 1 General safety instructions14
- 2 CE identification and Declaration of Conformity22
- 3 Guarantee conditions22
- 4 Residual risks23
- 5 Sensibly predictable incorrect usage24
A Correct use and application25
B Vehicle description27
- 1 Application27
- 2 Description of assemblies and functions28
  - 2.1 Vehicle29
    - Construction29
- 3 Danger zones33
- 4 Safety devices34
- 5 Technical data, standard configuration36
- 6 Location of instruction labels and identification plates44
- 7 EN standards58
C 11 Transportation61
- 1 Safety regulations for transportation61
- 2 Transportation on low-bed trailers62
  - 2.1 Preparations62
- 3 Securing the load64
- 4 Securing the load69
- 5 Control panel transport safeguard:72
  - 5.1 After transportation73
    - Protective roof (o)74
- 6 Transportation76
  - 6.1 Preparations76
  - 6.2 Driving mode78
- 7 Loading by crane79
- 8 Towing82
- 9 Safely parking the vehicle84
  - 9.1 Lifting the vehicle with hydraulic lifts, lifting points85
D 11 Operation87
- 1 Safety regulations87
- 2 Controls89
  - 2.1 Operating panel89
  - 2.2 Special functions136
    - Reversible conveyor136
- 3 Remote control139
D 21 Operation157
- 1 Operation of the input and display terminal157
- 2 Terminal error messages181
  - 2.1 Drive engine error codes182
  - 2.2 Error codes184
- 3 Menu structure of the setting and display menus191
D 30 Operation193
- 1 Operating elements on the paver finisher193
  - 1.1 Control elements on the operator's control station193
D 41 Operation237
- 1 Preparing for operation237
- 2 Malfunctions274
  - 2.1 Problems during paving274
  - 2.2 Malfunctions on the paver finisher or screed276
E 10 Set-up and modification279
- 1 Special notes on safety279
- 2 Distribution auger280
- 3 Auger extension284
- 4 Offsetting the screed303
- 5 Levelling304
- 6 Automatic steering unit319
  - 6.1 Mounting the automatic steering unit on the paver finisher320
- 7 Emergency stop during feeder operation323
- 8 Limit switch324
  - 8.1 Auger limit switches (left and right) - mounting the PLC version324
  - 8.2 Auger limit switches (left and right) - mounting the conventional version325
- 9 Special accessories326
  - 9.1 Material bucket326
- 10 Identification points331
- 11 Screed346
- 12 Electrical connections346
  - 12.1 Machine operation without remote control / side board347
F 10 Maintenance349
- 1 Notes regarding safety349
F 25 Maintenance review351
- 1 Maintenance review351
F 31 Maintenance - conveyor353
- 1 Maintenance - conveyor353
  - 1.1 Maintenance intervals355
  - 1.2 Points of maintenance356
F 40 Maintenance - auger assembly361
- 1 Maintenance - auger assembly361
  - 1.1 Maintenance intervals363
  - 1.2 Points of maintenance365
F 54 Maintenance - engine assembly Tier 4F (o)373
- 1 Maintenance - engine assembly373
  - 1.1 Maintenance intervals375
  - 1.2 Points of maintenance379
F 60 Maintenance - hydraulic system409
- 1 Maintenance - hydraulic system409
  - 1.1 Maintenance intervals411
  - 1.2 Points of maintenance413
F 73 Maintenance – drive units425
- 1 Maintenance – drive units425
  - 1.1 Maintenance intervals427
  - 1.2 Points of maintenance430
F 81 Maintenance - electrical system439
- 1 Maintenance - electrical system439
  - 1.1 Maintenance intervals441
  - 1.2 Points of maintenance442
F 90 Maintenance - lubricating points453
- 1 Maintenance - lubricating points453
  - 1.1 Maintenance intervals454
  - 1.2 Points of maintenance455
    - Central lubrication system (1)455
    - Bearing points (2)459
F 100 Tests, stopping ...461
- 1 Tests, checks, cleaning, stopping461
  - 1.1 Maintenance intervals462
- 2 General visual inspection463
- 3 Check that the bolts and nuts fit firmly463
- 4 Inspection by an expert464
- 5 Cleaning465
  - 5.1 Cleaning the hopper466
  - 5.2 Cleaning the conveyor and auger466
- 6 Preserving the paver finisher467
- 7 Environmental protection, disposal468
  - 7.1 Environmental protection468
  - 7.2 Disposal468
- 8 Bolts - torques469
  - 8.1 Standard metric threads - strength class 8.8 / 10.9 / 12.9469
  - 8.2 Fine metric threads - strength class 8.8 / 10.9 / 12.9470
F 114 Lubricants and operating substances471
- 1 Lubricants and operating substances471
  - 1.1 Capacities473
- 2 Operating substance specifications474

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