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SD2500C
Dynapac SD2500C User Manual
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D 41 21
Direction marks
To ensure straight paving, a direction
mark must be pres
ent or established
(road edge, chalk lines or similar).
-
Slide the operatin
g panel to the de-
sired side and secure it.
-
Pull the direction i
ndicator out of the
bumper (arrow) and
adjust it accord-
ingly.
256
258
Table of Contents
Table of contents
3
V Preface
13
1 General safety instructions
14
1.1 Laws, guidelines, accident prevention regulations
14
1.2 Safety signs, signal words
15
"Danger"!
15
"Warning" !
15
"Caution" !
15
"Note" !
15
1.3 Other supplementary information
15
1.4 Warnings
16
1.5 Prohibitive symbols
18
1.6 Protective equipment
19
1.7 Environmental protection
20
1.8 Fire prevention
20
1.9 Additional information
21
2 CE identification and Declaration of Conformity
22
3 Guarantee conditions
22
4 Residual risks
23
5 Sensibly predictable incorrect usage
24
A Correct use and application
25
B Vehicle description
27
1 Application
27
2 Description of assemblies and functions
28
2.1 Vehicle
29
Construction
29
3 Danger zones
33
4 Safety devices
34
5 Technical data, standard configuration
36
5.1 Dimensions (all dimensions in mm)
36
5.2 Allowed angle of rise and slope
37
5.3 Permissible approach angle
37
5.4 Weights SD2500C (all weights in t)
38
5.5 Weights SD2500CS (all weights in t)
38
5.6 Performance data SD2500C
39
5.7 Performance data SD2500CS
40
5.8 Travel drive/traction unit
41
5.9 Engine SD2500C
41
5.10 Engine SD2500CS
41
5.11 Hydraulic system
42
5.12 Material compartment (hopper)
42
5.13 Material transfer
42
5.14 Material distribution
42
5.15 Screed lifting device
43
5.16 Electrical system
43
5.17 Permissible temperature ranges
43
6 Location of instruction labels and identification plates
44
6.1 Warning signs
47
6.2 Information signs
50
6.3 CE marking
52
6.4 Instructive symbols, prohibitive symbols, warning symbols
53
6.5 Danger symbols
54
6.6 Further warnings and operating instructions
55
6.7 Identification label for the paver finisher (41)
57
7 EN standards
58
7.1 Continuous sound pressure SD2500C, Cummins QSB 6.7-C173
58
7.2 Operating conditions during measurement
58
7.3 Measuring point configuration
58
7.4 Continuous sound pressure SD2500CS, Cummins QSB 6.7-C200
59
7.5 Operating conditions during measurement
59
7.6 Measuring point configuration
59
7.7 Vibration acting on the entire body
60
7.8 Vibrations acting on hands and arms
60
7.9 Electromagnetic compatibility (EMC)
60
C 11 Transportation
61
1 Safety regulations for transportation
61
2 Transportation on low-bed trailers
62
2.1 Preparations
62
3 Securing the load
64
3.1 Prepare the low-bed trailer
64
3.2 Driving onto the low-bed trailer
65
3.3 Lashing equipment
66
3.4 Loading
67
3.5 Preparing the machine
68
4 Securing the load
69
4.1 Securing at the sides
69
4.2 Securing at the front
69
4.3 Securing at the rear - screed with side board
70
4.4 Securing at the rear - screed without side board
71
Step 1: fasten lashing straps
71
Step 2: fasten lashing chains
71
5 Control panel transport safeguard:
72
5.1 After transportation
73
Protective roof (o)
74
6 Transportation
76
6.1 Preparations
76
6.2 Driving mode
78
7 Loading by crane
79
8 Towing
82
9 Safely parking the vehicle
84
9.1 Lifting the vehicle with hydraulic lifts, lifting points
85
D 11 Operation
87
1 Safety regulations
87
2 Controls
89
2.1 Operating panel
89
2.2 Special functions
136
Reversible conveyor
136
3 Remote control
139
D 21 Operation
157
1 Operation of the input and display terminal
157
Button layout on the display
157
Command symbols
158
1.1 Menu operation
159
Main menu
161
Displays:
161
Active / inactive display function
165
"Engine speed" menu
166
Set-up menu Engine speed
166
Measured value display Drive engine
167
"Paving parameters" menu
168
Set-up menu Paving parameters
168
Paving parameters Save
169
Paving parameters Load
169
Actual value display Auger, conveyor, tamper, vibration(o)
170
Set-up menu Screed heater
170
Menu Paving area / automatic steering unit
171
Menu "Machine settings memory"
172
Set-up menu - "Delayed screed start"
172
Menu "Camera display"
173
"Camera 2" display
173
Menu "Front wheel drive" (o)
174
Menu - "Error memory"
175
Display "Machine error messages"
175
Display "Engine error messages"
176
Menu "System information & basic settings"
177
Menu "Service"
178
Set-up menu "Levelling"
179
Set-up menu "Screed type"
179
Set-up menu "Terminal settings"
180
System menu - "Basic settings" display
180
2 Terminal error messages
181
2.1 Drive engine error codes
182
2.2 Error codes
184
3 Menu structure of the setting and display menus
191
D 30 Operation
193
1 Operating elements on the paver finisher
193
1.1 Control elements on the operator's control station
193
Protective roof (o)
194
Ladder
196
Storage space
196
Control platform, moveable (o)
197
Control platform lock (o)
198
Operating panel
199
Protective cabin (o)
200
Windscreen wiper
201
.Emergency actuation control platform, movable
202
Seat console
203
Driver's seat, type I
204
Driver's seat, type II
205
Fuse box
206
Batteries
207
Main battery switch
207
Hopper transport safeguard
208
Screed lock, mechanical (o)
208
Screed lock, hydraulic (o)
209
Paving thickness indicator
210
Auger lighting (o)
211
Engine compartment lighting (o)
211
LED working light (o)
212
500 watt spotlight (o)
213
Camera (o)
213
Auger height adjustment ratchet (o)
214
Auger height indicators
214
Sensor rod / sensor rod extension
215
Manual separator fluid spray (o)
217
Separator fluid spraying system (o)
218
Conveyor limit switches - PLC version
219
Conveyor limit switches - conventional version
220
Ultrasonic auger limit switches (left and right) - PLC version
221
Ultrasonic auger limit switches (left and right) - conventional version
222
24 volt / 12 volt sockets (o)
223
Pressure control valve for screed charging/relieving
224
Pressure control valve for paving stop with relieving
224
Manometer for screed charging/relieving
224
Central lubrication system (o)
225
Lane clearer (o)
226
Screed eccentric adjustment
227
Push roller crossbar, adjustable
228
Push roller crossbar, hydraulically extendable (o)
229
Push roller damping, hydraulic (o)
229
Fire extinguisher (o)
230
First-aid kit (o)
230
Rotary beacon (o)
231
Fuelling pump (o)
232
Illuminated balloon (o)
233
Installation and operation
234
Maintenance
235
Replacing the lamp
235
D 41 Operation
237
1 Preparing for operation
237
Required devices and aids
237
Before starting work (in the morning or when starting paving)
239
Check list for the vehicle operator
239
1.1 Starting the paver finisher
242
Before starting the paver finisher
242
"Normal" starting
242
External starting (starting aid)
244
After starting
247
Observe indicator lamps
249
Engine coolant temperature check (79)
249
Battery charge indicator (83)
249
Oil pressure indicator lamp for the diesel engine (86)
249
Oil pressure indicator lamp for the travel drive (87)
251
1.2 Preparation for transportation
253
Driving and stopping the paver finisher
255
1.3 Preparations for paving
256
Separator fluid
256
Screed heater system
256
Direction marks
257
Loading/conveying material
259
1.4 Starting for paving
261
1.5 Checks during paving
262
Paver function
262
Quality of the layer
262
1.6 Paving with "screed control at paving stop" and "screed charging/relieving"
263
General
263
Screed charging/relieving
265
Screed control with paver finisher stop / in paving operation (screed stop / paving stop / floating paving)
265
Adjusting the pressure
269
Setting pressure for screed control with paving stop + relieving:
269
1.7 Interrupting/terminating operation
271
During breaks (e.g. the material supply truck is late)
271
During longer breaks(e.g. lunch break)
271
When work is finished
273
2 Malfunctions
274
2.1 Problems during paving
274
2.2 Malfunctions on the paver finisher or screed
276
E 10 Set-up and modification
279
1 Special notes on safety
279
2 Distribution auger
280
2.1 Height adjustment
280
Grain sizes up to 16 mm
280
Grain sizes > 16 mm
280
2.2 Mechanical adjustment with ratchet (o)
281
2.3 Hydraulic adjustment (o)
281
2.4 Height adjustment for large working widths / with brace
282
3 Auger extension
284
3.1 Mounting extension parts
285
Mounting the material shaft and auger extension
285
Mounting the outer auger bearing
286
Mounting the auger end bearing
287
3.2 Auger extension chart
288
Auger upgrading, working width 3.14 m
290
Auger upgrading, working width 3.78 m
290
Auger upgrading, working width 4.42 m
290
Auger upgrading, working width 5.06 m
291
Auger upgrading, working width 5.70 m
291
Auger upgrading, working width 6.34 m
292
Auger upgrading, working width 6.98 m
293
Auger upgrading, working width 7.62 m
294
Auger upgrading, working width 8.26 m
295
Auger upgrading, working width 8.90 m
296
3.3 Mounting the auger brace
297
3.4 Aligning the auger
299
3.5 Material shaft, hinged
300
3.6 Hopper scraper
301
3.7 Crossbeam guide
302
4 Offsetting the screed
303
5 Levelling
304
5.1 Slope controller
304
5.2 Mounting the sensor arm
305
5.3 Mounting the grade control system
305
5.4 Setting up the sensor arm
306
5.5 Big ski 9 m, big ski 13 m
307
Mounting the big ski bracket on the crossbeam
309
Mounting the swivel arms
310
Mounting the centre element
311
Extending the big ski
312
Mounting the sensor bracket
313
Mounting and aligning the sensors
314
Mounting the distributor box
315
Connection diagram
316
5.6 Levelling shoe 6m, 9m
317
6 Automatic steering unit
319
6.1 Mounting the automatic steering unit on the paver finisher
320
Mounting and aligning the sensor
321
Connecting the sensor
321
Automatic steering unit operating instructions
322
7 Emergency stop during feeder operation
323
8 Limit switch
324
8.1 Auger limit switches (left and right) - mounting the PLC version
324
8.2 Auger limit switches (left and right) - mounting the conventional version
325
9 Special accessories
326
9.1 Material bucket
326
Application
326
Description of assemblies and functions
327
Technical data
328
Dimensions, bucket MH2500 - (short version)
328
Dimensions, bucket MH2550 - (long version)
329
Weights
330
Volume
330
10 Identification points
331
10.1 Information signs
332
10.2 Warning signs
332
10.3 Further warnings and operating instructions
332
10.4 Instructive symbols, prohibitive symbols, warning symbols
333
Load securing - bucket
334
Prepare the low loader
334
Lashing equipment
335
Lashing
336
Loading with the crane - MH2500
338
Loading with the crane - MH2550
339
Lash the bucket in the paver
341
Operation
343
Operation with a feeder with slewing belt
344
Preparations for paving
344
Separator fluid
344
Cleaning the bucket
345
11 Screed
346
12 Electrical connections
346
12.1 Machine operation without remote control / side board
347
F 10 Maintenance
349
1 Notes regarding safety
349
F 25 Maintenance review
351
1 Maintenance review
351
F 31 Maintenance - conveyor
353
1 Maintenance - conveyor
353
1.1 Maintenance intervals
355
1.2 Points of maintenance
356
Chain tension, conveyor (1)
356
Conveyor drive - drive chains (2)
358
Conveyor deflectors / conveyor plates (3)
359
F 40 Maintenance - auger assembly
361
1 Maintenance - auger assembly
361
1.1 Maintenance intervals
363
1.2 Points of maintenance
365
Outer auger bearing (1)
365
Auger planetary gear (2)
366
Drive chains of the augers (3)
367
Auger box (4)
368
Seals and sealing rings (5)
369
Gearbox bolts Check tightening (6)
370
Mounting screws - Outer auger bearing Check tightening (7)
371
Auger blade (8)
372
F 54 Maintenance - engine assembly Tier 4F (o)
373
1 Maintenance - engine assembly
373
1.1 Maintenance intervals
375
1.2 Points of maintenance
379
Engine fuel tank (1)
379
Engine lube oil system (2)
381
Engine fuel system (3)
384
Change extraction filter (o)
386
Engine air filter (4)
387
Engine cooling system (5)
389
AdBlue® / DEF tank (6)
391
AdBlue® / DEF tank - suction filter
394
Filter change < / = s/n 003055
396
Filter change > / = s/n 003056
399
AdBlue® / DEF tank - tank cover
402
AdBlue® / DEF dosing unit
404
Engine drive belt (7)
405
Crankshaft ventilation filter (8)
406
Exhaust system - diesel oxidation catalytic converter (9)
407
F 60 Maintenance - hydraulic system
409
1 Maintenance - hydraulic system
409
1.1 Maintenance intervals
411
1.2 Points of maintenance
413
Hydraulic oil tank (1)
413
Suction/return flow hydraulic filter (2)
415
Bleeding the filter
416
Ventilation filter
416
High-pressure filter (3)
417
Pump distribution gear (4)
418
Bleeder
419
Hydraulic hoses (5)
420
Marking hydraulic hoses / storage period, period of use
422
Auxiliary flow filter (6)
423
F 73 Maintenance – drive units
425
1 Maintenance – drive units
425
1.1 Maintenance intervals
427
1.2 Points of maintenance
430
Chain tension (1)
430
Bottom plates (2)
433
Rollers (3)
434
Planetary gear (4)
435
Screw connections
437
F 81 Maintenance - electrical system
439
1 Maintenance - electrical system
439
1.1 Maintenance intervals
441
1.2 Points of maintenance
442
Batteries (1)
442
Recharging the batteries
443
Alternator (2)
444
Insulation faults
445
Cleaning the generator
446
Electrical fuses / relays (3)
447
Fuses in terminal box (B)
448
Relays in terminal box (C)
450
Relays in the engine compartment (E)
452
F 90 Maintenance - lubricating points
453
1 Maintenance - lubricating points
453
1.1 Maintenance intervals
454
1.2 Points of maintenance
455
Central lubrication system (1)
455
Bearing points (2)
459
F 100 Tests, stopping ...
461
1 Tests, checks, cleaning, stopping
461
1.1 Maintenance intervals
462
2 General visual inspection
463
3 Check that the bolts and nuts fit firmly
463
4 Inspection by an expert
464
5 Cleaning
465
5.1 Cleaning the hopper
466
5.2 Cleaning the conveyor and auger
466
6 Preserving the paver finisher
467
6.1 Shutdowns for up to 6 months
467
6.2 Shutdowns lasting from 6 months to 1 year
467
6.3 Recommissioning the machine
467
7 Environmental protection, disposal
468
7.1 Environmental protection
468
7.2 Disposal
468
8 Bolts - torques
469
8.1 Standard metric threads - strength class 8.8 / 10.9 / 12.9
469
8.2 Fine metric threads - strength class 8.8 / 10.9 / 12.9
470
F 114 Lubricants and operating substances
471
1 Lubricants and operating substances
471
1.1 Capacities
473
2 Operating substance specifications
474
2.1 Drive engine - fuel
474
2.2 Drive engine - Lube oil
474
2.3 Cooling system
474
2.4 Hydraulic system
475
2.5 Pump distribution gear
475
2.6 Drive unit planetary gear
475
2.7 Auger drive planetary gear
475
2.8 Auger box
476
2.9 Grease
476
2.10 Drive engine - AdBlue® / DEF
477
2.11 Hydraulic oil
478
4
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Dynapac SD2500C Specifications
General
Brand
Dynapac
Model
SD2500C
Category
Construction Equipment
Language
English
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