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E-MO
2009
by
E-TON POWER TECH
CO.,
LTD.
First edition, April 2009
All rights reserved.
Any reproduction or unauthorized use
without the written permission of
E-TON POWER TECH
CO.,
LTD.
is expressly prohibited.
SERVICE MANUAL
1
3
Table of Contents
Main Page
Table of Contents
4
Service Manual
1
Important Information
3
General Information
5
Chapter 1 General Information
6
Gen Info
6
General Information
6
Frame Serial Number
6
Motor Serial Number
6
Important Information
7
Replacement Parts
7
Gaskets, Oil Seals and O-Rings
7
Checking the Connections
8
Special Tools
9
Chapter 2 Specifications
11
General Specifications
12
Maintenance Specifications
13
Spec
12
Conversion Table/ General Tightening
15
Conversion Table
15
General Tightening Torque Specifications
15
Tightening Torques
16
Chassis Tightening Torques
16
Cable Routing
18
Chapter 3 Periodic Checks and Adjustments
19
Periodic Checks and Adjustments
19
Chk Adj
20
Periodic Maintenance Chart for the Emission Control System
20
Side Cover/ Body Cover/ Headlight/ Meter Remove and Install
21
Removing the Side Cover and the Body Cover
21
Removing Seat/ Battery Seat/ Driver Assy/ Bar Footrest
22
Removing Headlight/ Meter/ Meter Side Cover
23
Removing and Installing Rear Bottom Cover/ Rear Fender
24
Checking the Brake Shoe
25
Checking the Froent Fork
28
Checking the Rear Shock Absorber
29
Checking the Tires
29
Checking the Wheels
30
Replacing the Headlight Bulb
31
Replacing the Front/ Rear Turn Light Bulb
32
Replacing the Tail Light Bulb
33
Chapter 4 Controller System
34
Cont
35
Motor
35
Check and Troubleshooting
35
Removing the Motor
36
Motor Installation
38
Driver
39
Specification
39
Check and Troubleshooting
39
Lev Interface (Testing Interface)
41
Status
44
How to Read Instrument Panel
45
Check and Troubleshooting
45
Chapter 5 Battery/Charger
49
Battery
50
How to Check Battery Residual Capacity
50
Reference Value for Battery Residual Capacity
51
Checking Battery
52
Discharge
52
Testing Charging
52
Charger
53
Installation Steps
53
Bat Cha
54
Charging Electricity Current and Operation
54
Environment Temperature
54
Maintenance and Testing Steps
54
Troubleshooting
55
Elec
57
Checking Switch Continuity
59
Checking the Switches
60
Lighting System
63
Signaling System
66
Chapter 7 Chassis
71
Chas
73
Front Wheel / Rear Wheel
73
Front Wheel
73
Rear Wheel
74
Checking the Front/ Rear Wheel
75
Checking the Front/ Rear Wheel Axle
75
Removing the Front/ Rear Wheel
75
Assemble the Front/ Rear Wheel
76
Install the Front/ Rear Wheel
76
Front Brake / Rear Brake
77
Front Brake
77
Rear Brake
78
Removing the Front/ Rear Brake
79
Checking the Brake Disk
79
Checking the Brake Shoes
79
Checking the Brake Drums
80
Removing the Front/ Rear Brake
81
Swingarm
82
Remove the Swingarm
83
Checking the Swingarm
83
Rear Shock Absorber
84
Checking the Rear Shock Absorber
85
Install the Rear Shock Absorber
85
Steering System
86
Headlebar
86
Removing the Handlebar Grip
87
Installing the Handlebar
87
Removing the Lower Bracket
90
Checking the Lower Bracket
90
Installing the Lower Bracket
91
Front Fork
93
Removing the Front Fork
94
Disassemble the Front Fork
94
Checking the Front Fork
95
Assembling the Front Fork
95
Installing the Front Fork
96
Trbl Shtg
98
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