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ELNA E9020 User Manual

ELNA E9020
56 pages
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E9020
SERVICE MANUAL

Table of Contents

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ELNA E9020 Specifications

General IconGeneral
BrandELNA
ModelE9020
CategorySewing Machine
LanguageEnglish

Summary

Product Specifications

Speed Control Device

Details sewing machine speed control, ranges, and soft start function.

General Mechanism

Describes key mechanical components like hook, feed, lighting, and presser foot.

Needle Throwing Mechanism

Explains needle bar rocking, straight/zigzag stitching, and width adjustment.

Feed Mechanism

Covers feed amount, reverse stitching, and lateral feed adjustments for material movement.

Special-Purpose Mechanism

Details automatic thread control, trimmer, backtack, buttonholing, and sensors.

Microcomputer and ROM

Lists microcomputer specs, memory types (Flash, ROM), and embroidering card compatibility.

Outer Dimensions and Weight

Provides physical specifications for the main unit and embroidery device.

Power Consumption

Specifies voltage and frequency requirements for the sewing machine unit.

Technical Explanation

Sewing Speed Parameters

Details sewing speeds for different stitch types, patterns, and operations.

Start/Stop Switch Operation

Explains how the start/stop switch controls machine operation and needle position.

Controller Operation

Describes using the foot controller for starting, stopping, and speed regulation.

Automatic Thread Trimmer Function

Explains the process of automatic needle and bobbin thread trimming.

Bobbin Winding Process

Details the procedure and conditions for automatic bobbin winding.

Presser Foot Lift Operation

Describes the function and display message related to the presser foot lift.

Pattern Selection Interface

Explains how to select patterns using the touch panel and LCD.

Needle Throwing Motion

Describes how the needle throwing STM controls needle movement via links.

Material Feed Control

Explains longitudinal and lateral feed mechanisms driven by STMs.

Reverse Stitching Operation

Details how reverse stitching is activated for regular and lateral feed patterns.

Embroidery Device Operation

Covers how the embroidery device uses feed STMs for pattern stitching.

Automatic Thread Tension Control

Explains the system for automatically controlling needle thread tension.

Memory and File Operations

Details pattern storage, saving, and calling functions.

Main Shaft Disengagement Mechanism

Explains the process of disengaging the main shaft rotation.

Automatic Needle Threading Mechanism

Describes the step-by-step process of automatic needle threading.

Automatic Bobbin Winding Procedure

Details the guide for automatic bobbin thread winding from exclusive thread.

Index of Mechanical Troubles

Thread Tension and Stitch Quality Issues

Lists common issues like defective thread tension and stitch skipping.

Thread Breakage and Feed Problems

Covers thread breakage, hitched stitches, and defective material feed.

Needle Contact and Pattern Shape Issues

Addresses needle contact problems and incorrect pattern shapes.

Trimmer, Noise, and Buttonhole Issues

Indexes problems related to automatic thread trimmer, noise, and buttonholes.

Bobbin Winder and Needle Threader Issues

Lists common problems with the bobbin winder and needle threader.

Embroidering Device Troubles

Pertains to issues specifically related to the embroidery device.

Troubleshooting and Corrective Measures

Automatic Needle Threading Problems

Provides troubleshooting steps for common issues with automatic needle threading.

Automatic Bobbin Winding Problems

Offers solutions for various problems encountered during automatic bobbin winding.

Disassembly of Frame Components

Exterior Cover Removal

Instructions for removing the face plate, belt, free arm bottom, and under covers.

Front Panel Disassembly

Details the steps for removing and disconnecting the front panel components.

Rear and Bottom Panel Removal

Covers the process of removing the rear panel, bottom plate, and related parts.

Embroidering Device Frame Disassembly

Instructions for taking apart the frame of the embroidery device.

Adjustments

Main Unit - Needle Entry Adjustment

How to adjust the needle's path for correct stitch formation.

Main Unit - Presser Foot Adjustment

Adjusting presser bar height and the position of the presser foot.

Main Unit - Needle Bar and Hook Timing

Critical adjustment for synchronizing needle and hook movement.

Main Unit - Needle/Hook Clearance

Adjusting the precise gap between the needle and hook blade.

Main Unit - Inner Hook Detent Adjustment

Adjusting the longitudinal position of the inner hook detent.

Main Unit - Feed Dog Height Adjustment

Setting the correct height for the feed dog mechanism.

Main Unit - Roller Extension Adjustment

Adjusting the extension between drawing and auxiliary rollers.

Main Unit - Base Tension Adjustment

Adjusting the base tension floater for proper thread control.

Main Unit - Drawing STM Change-over

Adjusting the drawing stepping motor change-over mechanism.

Main Unit - 1 Stitch Switch Adjustment

Adjusting the switch that detects the presser lifting lever state.

Main Unit - Looper Position Adjustment

Adjusting the position of the looper relative to the moving knife.

Main Unit - Knife Disengagement Adjustment

Adjusting the play in the knife disengagement mechanism.

Main Unit - Thread Trimming Cam Adjustment

Lateral adjustment of the thread trimming cam.

Main Unit - Moving Knife Guide Adjustment

Adjusting the upper and lower moving knife guide plates.

Main Unit - Looper Height Adjustment

Adjusting the height of the looper for thread trimming.

Main Unit - Bobbin Thread Tension

Procedure for measuring and adjusting bobbin thread tension.

Main Unit - Timing Belt Tension

Adjusting the longitudinal position and tension of the timing belt.

Main Unit - Buttonholing Adjustment

Adjusting the buttonholing switch for precise stitch placement.

Main Unit - Main Shaft Disengagement

Adjusting the clearance and position for main shaft disengagement.

Main Unit - Motor Belt Tension

Adjusting the tension of the motor timing belt.

Main Unit - Needle Threader Adjustment

Adjusting the needle threader mechanism and its components.

Automatic Needle Threading Adjustments

Detailed adjustments for various parts of the automatic needle threading system.

Automatic Bobbin Winding Adjustments

Step-by-step adjustments for the automatic bobbin winding mechanism.

DF Detecting Switch Adjustment

Adjusting the position of the DF sensor circuit board for correct operation.

Hook Driving Shaft Support Adjustment

Adjusting clearances for hook driving shaft supports A and B.

Main Shaft Support Adjustment

Adjusting the main shaft support and main shaft upward bend.

Driving Gear Cover Position Adjustment

Setting the position of the driving gear cover.

Embroidering Device Operations

Motor (STM) Replacement Procedure

Steps for replacing the motor in the embroidery device.

Belt Tension Adjustment

How to adjust belt tension for the embroidery device's drive shafts.

Origin Adjustment for Drives

Setting the origin point for X and Y drive mechanisms using sensors.

Respective Switch Adjustments

Adjusting mode change-over and embroidering device detection switches.

Connection Block Diagram

Illustrates the electrical connections for the embroidery device components.

Service Mode Procedures

Service Mode Items and Descriptions

Lists available service mode functions and their descriptions.

Panel Switch Positioning Procedure

Steps to navigate and set panel switches within the service mode.

Service Mode Entry and Operation

How to enter the service mode and perform confirmations.

Confirming Service Mode Settings

Procedures for confirming settings like feed compensation and pattern adjustments.

Specific Service Mode Procedures

Detailed steps for various service mode checks like needle positions and thread trimming.

Card Switch and Sensor Checks

Procedures for checking card insertion, lid status, and sensors.

Test Mode

Test Mode Operations

General instructions for performing tests using the switch jig.

Microcomputer Circuit Board Tests

Specific tests for memory, LCD, ROM, and flash using switches.

Circuit Board Diagrams and Replacements

Microcomputer Circuit Board Connections

Table detailing connectors, their purposes, and checks.

Microcomputer Circuit Board Block Diagram

Visual representation of the microcomputer circuit board and its components.

Power Circuit Board Replacement

Steps for safely replacing the power circuit board.

Fuse Replacement Procedures

General instructions and specific fuse types for replacement.

Component Replacement Guides

Procedures for replacing filter board fuse, transformer, and main motor.

Display Circuit Board Wiring

Wiring diagram for the display circuit board and its connections to other components.

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