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Ercolina HB60 - User Manual

Ercolina HB60
32 pages
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05/2021 HB60
HB60 Hot Shot Hydraulic Bender
Rotary Draw Bender for Pipe, Tube and Prole Bending
Operator’s Manual
WARNING!
BEFORE USE, BE SURE EVERYONE USING THIS MACHINE READS AND
THOROUGHLY UNDERSTANDS ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL
Model Hot Shot HB60___________________ Serial # __________________________
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Summary

Important Safety Instructions

Work Area and Environment Safety

Maintaining a clean, safe, and supervised work area, including lighting and avoiding hazards.

Personal Safety and Protective Gear

Proper attire, avoiding loose items, wearing safety glasses, and maintaining balance.

Safe Tool Operation and Maintenance

Using tools correctly, avoiding cord damage, and proper maintenance practices.

Electric Shock Prevention

Guidelines to prevent contact with grounded surfaces and ensure electrical safety.

Special Operating Instructions

Manual Reference and Support

Emphasizes reading the manual and contacting for assistance or additional copies.

Safe Machine Handling and Positioning

Recommends professional installation, safe positioning, and material handling.

Critical Safety Precautions

Key warnings about moving parts, PPE, attire, footwear, and safety features.

Tooling and Modification Guidelines

Proper tooling use and prohibition of unauthorized modifications or parts.

General Notes

Technical Data Specifications

Details operating range, electrical supply, and physical dimensions of the machine.

Manual Purpose and Content

Outlines the manual's scope, intended audience, and key information provided.

Hazard and Information Symbols

Explains the meaning of various warning, caution, and informational symbols used in the manual.

Machine Safety Features

Describes integrated safety solutions like emergency stop buttons and low voltage controls.

Personal Protective Equipment (PPE) Requirements

Details mandatory PPE for operators during installation, maintenance, and operation.

Document Scope and Storage

Specifies the manual's intended users and guidelines for keeping it accessible.

Machine Identification Plate Details

Lists the information presented on the machine's identification plate.

Packaging Information

Package Contents Overview

Illustrates and lists the items included in the machine's packaging.

Standard Equipment Included

Lists the accessories and components supplied with the machine.

Reception and Inspection Procedures

Guidelines for checking the machine upon receipt for damage or missing items.

Machine Transport Guidelines

Instructions and warnings for safely moving the machine, including handling and weight distribution.

Commissioning Procedures

Workspace Requirements for Operation

Specifies the necessary space for operating the machine, calculated by material length.

Environmental Parameters for Operation

Recommended temperature and humidity conditions for optimal machine performance.

Connecting to Mains Power Safely

Safety warnings and procedures for electrical connection by qualified personnel.

HB60 Machine Operation

General Overview and Bending Factors

Explains machine capabilities and factors influencing bending results like material type and operator skill.

Description of Machine Components

Identifies and describes the main functional parts of the HB60 machine.

Tooling Description and Types

Details the bending die, counterbending die, and hexagonal shafts used with the machine.

Tube Preparation for Bending

Steps for preparing the tube, including dimension verification, deburring, and cleaning.

Machine Control Functions

Explains the operation of the power switch, emergency button, start button, and speed selector.

Speed Selector and Foot Pedal Operations

Describes the function of the speed selector for motor speed and the foot pedal for bending control.

Tool Assembly and Installation

Instructions for assembling the bending die shaft and attaching tooling securely.

Bending Die Installation

Step-by-step guide for mounting the bending die onto the bending die shaft.

Counterbending Die Installation

Instructions for installing and adjusting the counterbending die using the cursor.

Hydraulic Tank Cap Replacement

Procedure for installing the oil level indicator cap on the hydraulic tank.

Adjusting the Bending Angle

Detailed steps for setting and fine-tuning the desired bending angle using the degree wheel.

Machine Maintenance

Routine Maintenance Checklist

Regular checks for hydraulic oil level, tooling condition, and general machine cleaning.

Pipe Specifications

Tube Bending Radius Data

Bend Calculation Formula

Minimum Distance Between Bends

Warranty Terms and Conditions

Ercolina HB60 Specifications

General IconGeneral
BrandErcolina
ModelHB60
CategoryConstruction Equipment
LanguageEnglish

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