Fayat Group Dynapac CA30D

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Dynapac Road Construction Equipment (India) Pvt. Ltd.

Plot no 01, Gat no. 163-168, Alandi Markal road,

Village: Fulgaon, Taluka: Haveli, Dist: Pune- 412216,

India

www.dynapac.com

Main Page

Table of Contents3
Introduction10
The Machine10
Intended Use10
Training10
Warning Symbol10
Safety Information10
California11
General11
CE Marking and Decalaration of Conformity12
Safety - General Instructions13
Safety - When Operating15
Operation Near Edges15
Work Driving15
Safety (Optional)16
Air Conditioning16
Special Instructions18
Standard Lubricants and Other Recommended Oils and Fluids18
Higher Ambient Temperatures, above +40°C18
Lower Ambient Temperature - Risk of Freezing18
Temperatures18
High Pressure Cleaning19
Fire Extinguisher19
Roll over Protection Structure (ROPS), ROPS-Approved Cab19
Precaution During Welding20
Battery Handling21
Jump Starting21
Orientation of Rotating Beacon on the Machine22
Technical Specifications23
Noise/Vibrations23
Vibrations - Operator Station23
(Iso 2631)23
Noise Level23
Slopes23
Technical Specifications - Dimensions24
Dimensions - Side View24
Dimensions - Top View25
Technical Specifications - Weights and Volumes26
Technical Specifications - Working Capacity26
Machine Speed27
Machine Speed Adjustment27
Technical Specifications - General28
Tire Water Blasting Procedure28
Hydraulic System29
ROPS Bolts29
Torque30
Machine Description31
Diesel Engine31
Electrical System31
Propulsion/Transmission System31
Brake System31
Secondary and Parking Brake31
Steering System31
Vibration System32
Cab32
Emergency Exit32
FOPS and ROPS32
Machine Plate - Identification33
Product Identification Number on Frame33
Machine Type Plate34
Explanation of Serial Number (17PIN)34
Engine Identification Plate34
Machine Description - Decals35
Location - Decals35
Safety Decals37
Information Decals39
Machine Description - Instruments/Controls40
Locations - Instruments and Controls40
Functional Description - Keypad Panel43
Functional Description - Display45
Transport Mode45
Direction of Work45
Hour Meter45
Fuel Level45
User Setting46
Vibration Status46
Automatic Vibration Control - AVC46
Sub Menu - Error Code47
Function Description47
Instruction and Control, Cab54
A/C - System Operation56
Introduction56
Using the Cab Controls56
Defroster56
Heat56
Electronic Control Unit57
Main Fuses57
Relays58
The Table below Shows Fuse Amperage and Function58
Operation - Start-Up59
Before Starting59
Master Switch - Activation59
Operator's Seat (Standard) - Adjustments59
Before Starting60
Operator Position60
View61
Interlock61
Operation - Start-Up62
Start of Diesel Engine62
Operation - Driving63
Roller Operation63
Operation - Vibration64
Vibration Switch64
Vibration - Activation64
Dynapac Compaction Meter (DCM) Including Dynapac Bouncing Control (DBC) - Optional65
Setting the CMV Limits65
Operation CMV65
Operation - Stopping67
Braking67
Service Brake67
Reserve Brake67
Emergency Stop67
Switching off68
Parking of the Machine68
Master Switch68
Chocking the Drums68
Long-Term Parking69
Engine69
Battery69
Air Cleaner, Exhaust Pipe69
Fuel Tank69
Hydraulic Reservoir69
Steering Cylinder, Hinges, Etc69
Hoods, Tarpaulin70
Tires (All-Weather)70
Miscellaneous71
Lifting71
Locking the Steering Articulation71
Lifting the Roller71
Unlocking the Articulation72
Towing72
Alternative 172
Short Distance Towing with the Engine Running72
Alternative 272
Towing Short Distance When the Engine Is In-Operative72
Towing the Roller73
Preparation of the Roller for Transport73
Securing in Closed Container for Loading74
Operating Instructions - Summary75
Preventive Maintenance76
Acceptance and Delivery Inspection76
Warranty76
Maintenance - Lubricants and Symbols77
Maintenance Symbols78
Maintenance - Planned Maintenance79
Service and Inspection Points79
Scheduled Maintenance and Lubrication80
Service and Maintenance Point81
Every 10 Hours of Operation (Daily)81
Every 50 Hours of Operation (Weekly)81
After the First 50 Hours of Operation81
Every 250/750/1250/1750 Hours of Operation (Monthly)82
Every 500/1500 Hours of Operation (Every Three Months)82
Every 1000 Hours of Operation (Every Six Months)83
Every 2000 Hours of Operation (Weekly)83
Every 10 Hours of Operation (Daily)85
Scrapper Adjustment85
Smooth Drum85
Padfoot Drum85
Air Circulation86
Check Fluid Levels86
Coolant Level Check86
Engine Oil Level86
Fuel Tank Filling87
Hydraulic Fluid Resersior - Check Fluid Level87
Check Functioning of the Breaks87
Parking Brake87
Emergency Stop88
Articulated/Steering Joint - Lubrication88
Urea Tank - Refilling89
Maintenance 50 Hrs90
Every 50 Hours of Operation (Weekly)90
Air Cleaner90
Checking - the Main Filter90
Back up Filter Change90
Air Cleaning91
Articulated/Steering Joint - Lubrication91
Tire - Air Pressure - Wheel Nut - Tightening92
Air Conditioning (Optional) - Cleaning/Filter Change92
Maintenance First 50 Hours93
Change the Hydraulic Fluid Filter93
Rear Axle Differential - Change the Oil94
Rear Axle Planetary Gears- Change the Oil94
Drum Gearbox (D/PD) - Change the Oil95
Steering Hitch - Tightening95
Maintenance 250/750/1250/1750 Hrs96
Rear Axle Differentail - Check the Oil96
Rear Axle Planetary Gears - Check the Oil96
Drum - Checking the Oil Level97
Radiator - Check/Cleaning97
Bolted Joints - Checking Tightening98
Rubber Element and Fastening Screws98
Check Battery Cell99
Drum Cartridge - Cleaning the Ventilation Screw99
Maintenance 500/1500 Hrs (Every Three Months)100
Fuel Filter Replacement100
Water Separtor Replacement100
Hydraulic Reservior-Bleeder Filter Check101
Diesel Engine - Oil and Filter Change101
Drum Cartridge - Cleaning the Ventilation Screw101
Maintenance 1000Hrs (Every Six Months)102
Replacing the Main Air Filter102
Change the Hydraulic Fluid Filter102
Draining the Hydraulic Fluid Filter103
Fuel Tank Drainage103
Rear Axle Differential - Change the Oil104
Rear Axle Planetary - Draining the Oil104
Rear Axle Planetry - Oil Change- Oil Filling104
Diesel Engine - Oil and Filter Change105
Fuel Filter Replacement105
Water Separtor Replacement105
Belt Tension Check Engine Drive System106
Steering Hitch - Tightening106
Drum Cartridge - Cleaning the Ventilation Screw106
Maintenance 2000Hrs (Yearly)107
Hydraulic Reservior - Fluid Change107
Drum - Oil Change107
Control - Lubrication108
Automatic Climate Control108
Diesel Engine - Oil & Filter Change108
Fuel Filter Replacement109
Water Separator Repalcement109
Belt Tension Check Engine Drive System109
Change the Hydraulic Fluid Filter110
Drum Gearbox (D/PD) - Changing the Oil110
Rear Axle Differential - Oil Change111
Rear Axle's Planetary Gears - Draining the Oil111
Rear Axle's Planetary Gears - Oil Change - Oil Filling111
Steering Hitch - Tightening112
Drum Cartridge - Cleaning the Ventilation Screw112
Drum Cartridge - Oil Level Glass112
Replacing the Urea Pump Filter113

Fayat Group Dynapac CA30D - Page 114

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