Fischer Panda 10000i PMS

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Installation Instructions

15.2.13 Kapitel/Chapter 5: Installation Instructions - Seite/Page 77

Fig. 5.9.0-1: Installation Scheme exhaust / water separator

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Current Revision Status2
Table of Contents3
General Instructions and Regulations12
Safety First12
Tools16
Manufacturer Declaration in Accordance with the Machinery Directive 98/37/EC18
Customer Registration and Guarantee18
Technical Support18
Caution, Important Information for Start-Up18
Safety Instructions - Safety First19
Safe Operation19
Observe Safety Instructions19
Personal Protective Clothing (PPE)19
Cleanliness Ensures Safety19
Safe Handling of Fuels and Lubricants20
Exhaust Fumes and Fire Protection20
Safety Precautions against Burns and Battery Explosions21
Protect Your Hands and Body from Rotating Parts21
Anti-Freeze and Disposal of Fluids21
Implementation of Safety Inspections and Maintenance22
Warning and Instruction Signs22
Special Instructions and Hazards of Generators22
Protective Conductor and Potential Equalisation23
Protective Conductor for Panda AC Generators23
Switch off All Loads While Working on the Generator23
Potential Equalisation for Panda AGT DC Generators23
Safety Instructions Concerning Cables24
Recommended Starter Battery Sizes24
Important Instructions for Batteries - Starter And/Or Traction Batteries24
General Safety Instructions for Handling Batteries25
In Case of Emergency First Aid / IM Notfall - Erste Hilfe27
When an Adult Stops Breathing28
Basics29
Intended Use of the Machine29
Purpose of the Manual and Description of the Definitions of the Trained Persons/Operators/Users29
Trained Persons29
Operator29
User29
Components of the I System30
Range of Operation31
Panda Transport Box31
Bolted Fischer Panda Transport Box31
Fischer Panda Transport Box with Metal Tab Closure31
Opening the MPL Sound Insulation Capsule32
Opening the GFK Sound Insulation Capsule32
Transport and Loading/Unloading33
Transporting the Generator33
Loading/Unloading of the Generator33
Special Service Instructions and Measures for Extended Machine Downtimes and Decommissioning34
Instructions for the Starter Battery for Extended Downtimes34
Measures for Short Downtimes35
Measures for Medium Term Downtimes / Hibernation35
Courses for Preservation35
Measures for Removing Surface Protection after Medium Term Downtimes (3 to 6 Months)36
Measures for Extended Downtimes / Decommissioning36
Courses for Preservation36
Measures for Removing Surface Protection after Extended Downtimes / Recommissioning37
Months)37
Panda 8000I PMS Generator39
Type Plate at the Generator39
Right Side View40
Left Side View41
Front View42
Back View43
View from above44
Details of Function Units45
Remote Control Panel - See Panda Icontrol Manual45
Components of the Cooling System (Raw- and Freshwater)45
Components of the Fuel, Air Intake and Exhaust System46
Components of the Electrical System47
Components of the Lubrication System48
Sensors and Switches for Operating Surveillance49
Operation Instructions - See Panda Icontrol Panel Manual50
Daily Routine Checks before Starting - See Panda Icontrol Manual50
Starting Generator - See Panda Icontrol Manual50
Stopping the Generator - See Panda Icontrol Manual50
Installation Instructions51
Personal Requirements51
Hazard Notes for the Installation51
Place of Installation53
Preliminary Remark53
Preparing the Base - Placement53
Advice for Optimal Sound Insulation54
Generator Connections54
Installation of the Cooling System - Raw Water55
General Information55
Fischer Panda Installation Kit - Raw Water55
Installation of the through Hull Fitting in Yachts - Schema56
Quality of the Raw Water Sucking in Line57
Generator Installation above Waterline57
Raw Water Installation Schema59
Generator Installation below Waterline60
Generator Housing Cooled by Raw Water60
Indirect Cooling of the Genset Housing (by the Heat Exchanger)62
Installation of the Cooling System - Fresh Water62
Position of the External Cooling Water Expansion Tank62
Scheme for Freshwater Circuit at Two Circuit Cooling System64
Installation64
Installation of the Water Cooled Exhaust System65
Installation of the Standard Exhaust System65
Installation of the Waterlock67
Possible Cause for Water in the Exhaust Hose67
Possible Cause: Exhaust Hose67
Possible Cause: Cooling Water Hose67
Installation Area of the Waterlock68
The Volume of the Waterlock68
Ideal Position of the Waterlock70
Example of the Installation of the Waterlock Off-Center and Possible Effects73
Exhaust / Water Separator76
Installation Exhaust Water Separator78
Fuel System Installation78
Fischer Panda Installation Kit - Fuel System78
The Following Items Need to be Installed80
Connection of the Fuel Lines at the Tank83
Position of the Pre-Filter with Water Separator84
Generator DC System Installation84
Connection of the Starter Battery Block84
How to Connect Two 12V Batteries to a 24V Battery Bank88
Connection of the Remote Control Panel - See Panda Icontrol Panel Manual89
Generator AC System Installation89
Installation Pmgi Inverter - See Separate Pmgi 15000 Inverter Manual90
Generator Operation Instruction91
Personal Requirements91
Hazard Notes for the Operation91
General Operating Instruction91
Operation at Low Temperatures91
Pre-Heating the Diesel Motor92
Tips Regarding Starter Battery92
Light Load Operation and Engine Idle92
The Soot of the Generator Is Due to the Fact that92
To Prevent the Soot of the Generator Following Steps Should be Observed92
Generator Load for a Longer Period and Overload92
Protection Conductor93
Operating Control System on the Fischer Panda Generator93
Instructions for Capacitors - Not Present at All Models93
Checks before Start - See Remote Control Panel Data Sheet93
Starting the Generator - See Remote Control Panel Data Sheet94
Stopping the Generator - See Remote Control Panel Data Sheet94
Maintenance Instructions95
Personal Requirements95
Hazard Notes for the Maintenance95
Environmental Protection97
Maintenance Requirements97
Maintenance Interval97
Check of Hoses and Rubber Parts in the Sound Insulated Capsule97
Checking Oil-Level98
Refilling Oil99
After the Oil Level Check and Refilling the Oil99
Replacement of Engine Oil and Engine Oil Filter100
After the Oil Change102
Verifying the Starter Battery and (if Necessary) the Battery Bank103
Battery103
Check Battery and Cable Connections103
Check Electrolyte Level103
Check Electrolyte Density103
Ventilating the Fuel System104
Replacement of the Fuel Filter106
Optional Fuel Filter with Sight Glass106
Checking the Water Separator in the Fuel Supply107
Replacing the Electric Starter108
Replacing the DC Alternator111
Replacing the Oil Pressure Switch115
Replacing the Oil Pressure Sensor (Optional Component)116
Replacing a Thermoswitch117
Replacing the V-Belt at Kubota 02/05 Series119
Replacing the Injection Nozzles121
Replacing the Glow Plugs123
Replacing the Valve Cover Gasket at Kubota 02 Series126
Replacing the Water Pump at Kubota 02 Series127
Adjusting the Valve Clearance at Kubota 02 Series128
Replace the Air Filter Mat129
Alternative Replacement of the Air Filter Mat with Pull out Holder130
Alternative Replacement of the Air Filter at Housing with Snap Fasteners132
First Filling and Ventilation of the Internal Cooling Water Circuit132
Anti-Freeze in the Cooling Water Circuit134
Temperature Check for Controlling the Cooling Water Circuit134
Fresh Water Circuit at a Two Circuit Cooling System - Schema134
Replacing the V-Belt at Kubota 02/05 Series136
The Raw Water Circuit137
Clean Raw Water Filter137
Causes with Frequent Impeller Waste138
Replacement of the Impeller138
Generator Failure141
Personal Requirements141
Safety Instructions for this Chapter141
Tools and Measuring Instruments142
Overloading the Generator143
Low Generator-Output Voltage144
Starting Problems144
Fuel Solenoid Valve144
Dirty Fuel Filter145
Troubleshooting Table145
Tables147
Troubleshooting147
Technical Data149
Diameter of Conduits153
Cable Cross Section154
Engine Oil154
Engine Oil Classification154
Operating Range154
Quality of Oil155
Coolant Specifications156
Coolant Mixture Ratio156
Fuel156
Panda Icontrol2157
Current Revision Status158
Hardware158
Safety Instructions for the Panda Icontrol2159
Personnel159
Safety Instructions159
General Operation161
The Panda Icontrol2 Panel161
Starting Preparation / Checks (Daily)162
Marine Version162
Vehicle Version162
Operation163
Switching the Controller on and off163
The Default Display Screen163
Operating Modes164
Stand-By Mode164
Start-Up Mode165
Override Mode166
Operation Mode166
Stop Mode168
Autostart Mode168
Other Operating Functions169
Set-Up Menu169
Setting the Brightness of the Backlight ("Backlight" and "Dimtime")170
The Configuration Menu ("Config")171
The Network ID171
Saving Settings and Exiting the Set-Up Menu ("Save & Exit")171
Activating/Deactivating the Autostart Function ("Autostart")171
Resetting the Service Interval ("Service")173
Priming the Fuel System ("Prime Fuel")174
Selecting and Saving a Unit for the Temperature Value Output174
Installation175
Personnel175
Hazard Warnings for Installation175
Disposal of the Components176
Panda Icontrol2 Panel with Installation Housing176
Terminal Assignments on the Panda Icontrol2 Panel177
Dimensions178
Wiring of the Panda Icontrol2 Controller179
Terminal Assignments on the Panda Icontrol2 Controller180
Terminal Assignment of 18-Pin Connector180
Fischer Panda Standard Bus180
Fischer Panda CAN Bus180
Start-Up181
Maintenance183
Maintenance of the Icontrol2 Controller183
Cleaning the Icontrol2 Controller183
Maintenance of the Icontrol2 Remote Control Panel183
Warnings and Error Messages185
Warnings185
Examples of Warnings on the Display185
Warning Messages186
Faults186
Error Messages187
Warning and Fault Thresholds187
Bus Errors188
Annex189
Technical Data189
Technical Data for Icontrol2 Control Unit189
Technical Data for Icontrol2 Remote Control Panel189
Inverter Panda Pmgi 8000 / Pmgi 10000191
Safety Instruction192
Type Plate192
Front Side/Connection Side193
Socket Pins of the Pmgi 8000194
Back Side195
Settings for the Use of Igenerators with Power Inverter196
Settings in the Victron VE Configure II Software - General196
Uninterrupted AC Power (UPS Function)196
Dynamic Current Limiter196
Settings in the Victron VE Configure II Software - Inverter197
Assist Current Boost Factor197
Operation Manual198
Primary Remarks / Winter Operation198
Load at the Pmgi198
Automatic Start198
Status Led´s198
Cooling of the Pmgi198
Installation of the Pmgi199
Electrical Connection199
Connection to a System with RCD199
Connection to a System with Isolation Control199
Technical Data200
General Data200
Generator Specification200
Pmgi out200
Overload - Switch Point203
Short Circuit203

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Fischer Panda 10000i PMS - Page 77

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