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flamco Flamcomat MK-U G4 User Manual

flamco Flamcomat MK-U G4
36 pages
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ENG Installation and operating instruction
Flamcomat MK-U G4

Table of Contents

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flamco Flamcomat MK-U G4 Specifications

General IconGeneral
CategoryIndustrial Equipment
ModelFlamcomat MK-U G4
MaterialSteel
ConnectionFlanged
Maximum operating pressure10 bar
Maximum operating temperature70°C
Precharge pressure1.5 bar
Membrane materialButyl

Summary

Liability

Warranty

Copyright

General Safety Instructions

Warning Symbols in Manual

Explains warning symbols used in the manual for safety.

Purpose and Use of Manual

Defines the manual's purpose and intended audience for safe product use.

Qualifications Required and Assumptions

Outlines necessary qualifications and assumptions for personnel performing services.

Staff Qualification and Training

Details operational instructions and training provided by Flamco representatives.

Appropriate Use of Equipment

Specifies suitable applications for the expansion automat in heating/cooling systems.

Incoming Goods Inspection

Provides instructions for inspecting delivered items for conformity and intended use.

Transportation, Storage, and Unpacking

Covers guidelines for transporting, storing, and unpacking the equipment safely.

Operations Room Requirements

Defines requirements for the operational environment, including access and ambient conditions.

Noise Reduction Measures

Offers recommendations for implementing noise reduction measures in installations.

Emergency Stop and Power Supply

Details requirements for emergency stop facilities and power supply connections.

Personal Protective Equipment (PPE)

Specifies the required PPE for potentially dangerous work and general operation.

Pressure and Temperature Limits

Warns about risks of exceeding pressure/temperature limits and the need for checks.

System Water Requirements

Defines suitable system water and potential issues with improper media.

Safeguards and Safety Devices

Discusses built-in safety devices and procedures for testing them.

External Forces and Connections

Advises against applying external forces that can cause damage or loss of stability.

Inspection Requirements

Details required inspections for operational safety according to regulations.

Electrical Equipment Inspection

Recommends periodic inspection of electrical equipment for safety and documentation.

Maintenance and Repairs Procedures

Outlines procedures and precautions for performing maintenance and repairs safely.

Improper Use of Equipment

Lists common examples of incorrect product usage and potential consequences.

Other Potential Hazards

Highlights additional hazards, including overload and operational risks.

Product Description

Operating Principle of MK Compressor Automat

Explains how the MK compressor automat functions to maintain system pressure.

Connectivity Options

Lists available connectivity options and their designated uses for data exchange.

Equipment Markings

Describes the name plates on the vessel and compressor module, including safety warnings.

Type Key for Compressor Control Unit

Explains the structure of the type key for the compressor control unit.

Component Parts and Connection Assembly

Details all component parts, vessels, and connection assemblies with numerical references.

Control Unit Overview

Identifies and describes the components and ports of the control unit.

Assembly

Setup and Vessel Erection

Provides instructions for erecting the basic vessel and adjusting its position.

Vessel Connection Procedures

Details how to connect the system to the heating or cooling system safely.

Gas Compartment Connection

Explains how to construct the gas compartment connection for multiple vessels.

Top-up Connection Installation

Describes the procedure and requirements for connecting the top-up feed.

Electrical Installation Guidelines

Outlines the requirements for safe and compliant electrical installation and connections.

Commissioning

Initial Commissioning Steps

Guides through the initial commissioning steps and checks before operation.

Commissioning: Volume Level and Operating Temperature

Explains how to set volume levels and operating temperatures during commissioning.

Overview of Menu Options

Lists the options available in the Flamconnect overview menu for setup.

Menu Icons: Function and Location

Explains the meaning and use of icons within the control unit's menu interface.

Malfunction Messages and Troubleshooting

Provides a guide to identifying, evaluating, and resolving error messages.

Restarting Procedures

Details procedures for restarting the automat after downtime or power failure.

Maintenance

Maintenance Warnings

Lists critical warnings and actions before performing maintenance.

Maintenance Schedule

Outlines the scheduled maintenance tasks, intervals, and corresponding activities.

Vessel Draining and Refilling

Describes the procedure for draining and refilling the vessel's water content.

Decommissioning and Dismantling

Appendix 1: Technical Data and Information

Ambient Conditions for Operation

Specifies the ambient conditions for storage and operation of the equipment.

Minimum Installation Distances

Provides required minimum distances for installation and clearance.

Installation Examples

Shows example diagrams for system supply and discharge connections.

Appendix 2: Technical Data, Specifications, Hydraulic Equipment

Operational Values, Volumes, and Dimensions

Lists operational values, volumes, and physical dimensions of the equipment.

Dry Weight of Equipment

Details the dry weight of the complete equipment for different configurations.

Appendix 3: Technical Data, Information, Electrical Equipment

Compressor Unit Nominal Values

Presents nominal values for compressor units, including voltage, current, and capacity.

Control Unit Terminal Plans

Illustrates the terminal plans and wiring diagrams for the control unit.

Contact Information

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