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General| Brand | Frick |
|---|---|
| Model | RWF II 100 |
| Category | Compressor |
| Language | English |
Describes the installation, operation, and maintenance procedures for the Frick RWF II Rotary Screw Compressor Units.
Instructions for examining all crates, boxes, and compressor surfaces upon delivery for damage.
Procedure for making claims for transit damage, including immediate inspection by the carrier agent.
Explains the location of compressor and unit data plates for identification.
Defines DANGER, WARNING, CAUTION, and NOTICE terms used in the manual.
Defines the format and meaning of Frick rotary screw compressor serial numbers.
Details requirements for compressor package foundations, including anchoring and grouting.
Safety precautions and guidelines for rigging and handling the compressor package.
Step-by-step instructions for installing a BP coupling.
Instructions for safely removing the skid from the unit.
Instructions on how to check compressor rotation and avoid damage.
Procedure for installing the CH coupling, including safety notices.
Precautions for handling units during shipping and storage.
Warning against mixing oils of different brands or types.
Information on oil charge quantities and checking oil level.
Information regarding the use of appropriate oil filter elements.
Instructions for correct mounting of the suction isolation valve.
Overview of thermosyphon oil cooling and its basic equipment.
Explains the operational principles of thermosyphon oil cooling.
Discusses oil temperature control requirements and typical ranges.
Introduces the optional liquid injection oil cooling system.
Details on water/glycol oil cooler installation and water treatment.
Explains the function of the economizer option for capacity and efficiency.
Methods for operating economizer systems efficiently.
How economizer gas affects Vi calculation and control.
Challenges and solutions for economizing with Variable Speed Drives.
Guidance on voltage protection systems and potential issues.
Information and precautions regarding the motor starter package.
Table detailing CT ratios for various motor sizes.
Guidelines for sizing control power supply wires to minimize voltage dips.
Importance of selecting the correct voltage source to prevent EMI interference.
Critical factors for proper grounding to ensure operational success.
Precautions for installing electronic controls in industrial environments.
National and local codes for conduit materials, spacing, and grounding.
Guidelines for mixing wires of different voltages in conduits and wire separation.
Grounding requirements for VFD applications to mitigate EMI/RFI.
Proper installation practices for serial and ethernet communication networks.
Advises against using UPS systems with Quantum HD panels.
Step-by-step instructions for starting up and operating the RWF II unit.
Describes the features and design of the SGC compressor.
Explains the functions of the compressor lubrication system.
Details the self-lubricating design of the RWF II screw compressor.
Explains the oil separation process and components.
Explains how the hydraulic system moves the slide valve and slide stop.
Overview of oil cooling systems available for the RWF II unit.
Configuration options for liquid injection oil cooling valve types.
Displays discharge temperature and control output status with PI control parameters.
Introduction to the ICAD MMI for monitoring and setting parameters.
Details on the suction check valve bypass and its function.
Recommendations for low ambient temperatures and freeze-up protection.
List and description of ICM parameters for valve control.
Information on the power assist kit for low temperature booster applications.
Step-by-step guide for the initial start-up of the compressor unit.
Criteria for identifying elevated energy on VFD packages and establishing skip frequencies.
Procedure for starting the compressor unit after confirming system conditions.
Overview of the maintenance section, including safety warnings.
Safety precautions to be taken during maintenance.
Key areas for maintaining compressor unit operation and longevity.
Procedure for changing the oil filter cartridge.
Procedure for cleaning the demand oil pump strainer.
Procedure for cleaning the liquid injection strainer.
Instructions for changing the coalescer filter element.
Procedure for changing the compressor oil.
Safety precautions and steps for disassembling the demand pump.
Instructions for installing carbon graphite bushings.
Assembly notes for mechanical seals and bellows-type pumps.
Procedure for adjusting the thrust bearing.
Interpreting vacuum gauge readings for suction port issues.
Interpreting pressure gauge readings for discharge port issues.
Common problems and corrections for the demand pump system.
Schedule for regular maintenance tasks based on operating hours.
Guidelines for performing periodic vibration analysis.
Lubrication schedule and instructions for WEG electric motors.
Lubrication schedule and instructions for Marathon motors.
Four logical steps to analyze and correct operational problems.
Procedure for safely dismantling and servicing the cold-start valve.
Procedure for testing pressure transducers.
Procedure for replacing discharge and other pressure transducers.
Replacement procedure for the capacity linear transmitter.
Troubleshooting and replacement of the temperature sensor.
Troubleshooting and replacement of the oil level transmitter.
Common symptoms and probable causes for RWF II compressor issues.
Common problems and corrections for the demand pump system.
Symptoms and probable causes for oil separation system issues.
Troubleshooting common issues with the hydraulic system.
Reference to procedure for motor and bare compressor replacement.
Procedure for assembling SAE straight thread O-ring fittings.
Table listing compressor ports and their thread sizes and O-rings.
Table listing compressor ports and their thread sizes and O-rings.
Table listing compressor ports and their thread sizes and O-rings.
Table listing compressor ports and their thread sizes and O-rings.
Table listing compressor ports and their thread sizes.
Table listing compressor ports and their thread sizes.
Table listing compressor ports and their thread sizes.
Table listing compressor ports and their thread sizes.
Main P&I diagram showing system components and connections.
Diagrams illustrating single and dual port liquid injection systems.
Log sheet for recording compressor operating parameters and observations.
Checklist for mechanical and electrical aspects before unit start-up.
Form for recording unit general information and motor starter details.
Parameters for controlling compressor capacity.
Safety setpoints and parameters for compressor operation.
Detailed setpoints and information for the compressor motor.
Setpoints for the PHD (Protective Head Device) monitoring system.
Setpoint values for the Piping and Instrumentation Diagram.
Sheet for recording vibration measurements at various points.
