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Froling PECO - User Manual

Froling PECO
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Installation instructions
Pellet boiler PECO
Translation of original German version of installation instructions for technicians.
Read and follow all instructions and safety instructions.
All errors and omissions excepted.
M2320121_en | Edition 12/07/2021

Table of Contents

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Froling PECO Specifications

General IconGeneral
BrandFroling
ModelPECO
CategoryStove
LanguageEnglish

Summary

General

1.1 About this manual

Information for the following sizes of PECO boilers: PECO 15, PECO 20, PECO 25, PECO 30, PECO 32, PECO 35.

Safety

2.1 Hazard levels of warnings

Explains hazard levels used in documentation: DANGER, WARNING, CAUTION, NOTICE.

2.2 Qualification of assembly staff

Assembly and installation must be carried out by qualified personnel: heating technician, electrical technician, Froling customer services.

2.3 Personal protective equipment for assembly staff

Specifies required PPE for transport, erection, and installation: work wear, gloves, safety shoes.

Design Information

3.1 Overview of standards

Lists relevant standards for heating systems, structural/safety devices, heating water, and permitted fuels.

3.2 Installation and approval

Boiler must be operated in a closed system. Requires official approval from supervisory/building authorities.

3.3 Installation site

Requirements for load-bearing substrate and conditions at the installation site: frost-free, well-lit, free of explosive atmospheres.

3.4 Chimney connection;chimney system

Details requirements for flue gas system, connection line, measuring port, draught limiter, explosion flap, and particle separator.

3.5 Combustion air for room air-dependent operation

Details requirements for combustion air supply from the installation room, including opening to atmosphere and air supply lines.

3.6 Combustion air for room air-independent operation

Defines terms for room air-independent operation (Type C42, C82, FC42x, FC52x) and requirements for supply air line.

3.7 Domestic hot water

Covers standards and recommendations for domestic hot water systems, including water quality and permitted hardness.

3.8 Pressure maintenance systems

Explains compressor-controlled and pump-controlled pressure maintenance systems for hot-water heating.

3.9 Storage tank

Recommends using a storage tank for continuous fuel supply and ideal output range.

3.10 Boiler ventilation

Details fitting automatic ventilating valves and microbubble separators for proper boiler ventilation.

Technology

4.1 Dimensions

Provides detailed dimensions for PECO boilers (15-20 and 25-35) including length, width, height, and connection points.

4.2 Connections

Illustrates and lists all boiler connections: flow, return, drainage, supply air, flue pipe, pellet suction, and return-air.

4.3 Technical specifications

Lists technical data for PECO 15-20 models, including output, weight, capacity, and regulations compliance.

4.3.4 Boiler data for planning the flue gas system

Provides boiler data for flue gas system planning: temperature, CO2, mass flow, feed pressure, and pipe diameter.

4.4 External suction module

Details dimensions and connections for the external suction module used for pellet loading.

Assembly

5.1 Included in delivery

Lists components included with the boiler: PECO unit, suction module, protective plate, hose clamps, and accessories.

5.2 Tools required

Lists necessary tools for assembling the boiler and suction module, including wrenches, screwdrivers, and drills.

5.3 Transport

Provides notice on handling the product during transport to avoid damage, emphasizing care and protection against damp.

5.4 Positioning

Explains how to position the boiler using a fork-lift or similar lifting device.

5.5 Temporary storage

Provides guidance on storing components in a protected, dry location, away from dust, damp, and frost.

5.6 Setting up in the boiler room

Covers moving the boiler into the room and establishing operating and maintenance areas with specified clearances.

5.7 Installing the boiler

Details the process of removing the boiler from the pallet and initial installation steps.

5.7.2 Preparing the boiler for transport and setup (boiler type 25-35)

Outlines preparations for lifting and transporting boiler type 25-35, including door and cover removal.

5.7.3 Aligning the boiler on the floor

Explains how to level the boiler using adjustable feet to avoid structure-borne sound transmission.

5.7.4 Prepare for room air-independent operation

Details steps to prepare the boiler for room air-independent operation by modifying the supply air connection.

5.7.5 Install the protective plate for the flue pipe

Describes how to bend and install the protective plate to shield boiler components from the flue gas pipe.

5.7.6 Attaching the maintenance sticker to the inside of the insulated door

Instructs to attach the maintenance sticker legibly to the inside of the insulated door.

5.8 Installing the discharge system

Covers connecting suction and return air lines to the boiler and external suction module.

5.8.1 Installing the external suction module

Details installing the external suction module in the return-air line, including electrical connection and hose connection.

5.8.2 Connect the suction hoses to the boiler

Explains how to dismantle cover plates and use hose clamps to secure suction hoses to the boiler connections.

5.8.3 Assembly information for hose lines

Provides guidelines for routing hose lines, including bending radius, earthing, and sectioning.

Potential equalisation

Ensures consistent potential equalisation when connecting hose lines, including earth wire preparation and hose clamp attachment.

5.9 Electrical Connection

Details electrical connection procedures, safety precautions, and cable routing for components.

Start-up

6.1 Before commissioning; configuring the boiler

Outlines precautions for initial setup, emphasizing professional configuration and system checks.

6.2 Initial startup

Covers permitted fuels (wood pellets), non-permitted fuels, and the first heating-up procedure.

Decommissioning

7.1 Mothballing

Provides measures for leaving the boiler out of service for extended periods, including cleaning and draining.

7.2 Disassembly

Instructs to disassemble the system by following the assembly steps in reverse order.

7.3 Disposal

Guides on environmentally friendly disposal of the system in accordance with waste management regulations.