Fronius TransTig 800

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TransTig 5000 118

TransTig 4000 MV 119

TransTig 5000 MV 120

Explanation of footnotes 121

Terms and abbreviations used 122

General 122

Terms and abbreviations A - F 122

Terms and abbreviations G - H 122

Terms and abbreviations I - U 123

Main Page

Welding Parameters in the Rod Electrode Setup Menu - Level2
Table of Contents3
Special 4-Step Mode: Variant4
Safety Rules7
Explanation of Safety Notices7
General7
Proper Use8
Environmental Conditions8
Obligations of the Operator8
Obligations of Personnel8
Mains Connection9
Protecting Yourself and Others9
Noise Emission Values10
Danger from Toxic Gases and Vapours10
Danger from Flying Sparks10
Risks from Mains Current and Welding Current11
Meandering Welding Currents12
EMC Device Classifications12
EMC Measures12
EMF Measures13
Specific Hazards13
Requirement for the Shielding Gas14
Danger from Shielding Gas Cylinders14
Danger from Escaping Shielding Gas15
Safety Measures at the Installation Location and During Transport15
Safety Measures in Normal Operation16
Commissioning, Maintenance and Repair16
Safety Inspection17
Disposal17
Safety Symbols17
Data Protection17
Copyright18
General Information19
General21
Device Concept21
Functional Principle22
Application Areas22
Warning Notices on the Device23
System Components24
General24
Overview24
Control Elements and Connections25
Description of the Control Panels27
General27
Safety27
Overview28
Magicwave Control Panel29
Transtig Control Panel34
Key Combinations - Special Functions38
General38
Displaying the Software Version, Operating Time and Coolant Flow38
Connections, Switches and Mechanical Components39
Magicwave1700 / 220039
Magicwave2500 / 300040
Magicwave4000 / 500041
Transtig 220042
Transtig2500 / 300043
Transtig4000 / 500044
Installation and Commissioning45
Minimum Equipment Needed for Welding Task47
General47
TIG AC Welding47
TIG DC Welding47
MMA Welding47
Before Installation and Commissioning48
Safety48
Utilisation for Intended Purpose48
Setup Regulations48
Mains Connection48
Generator-Powered Operation (MW 1700 / 2200, TT 2200)49
Connecting up the Mains Cable on US Power Sources50
General50
Stipulated Mains Cables and Strain-Relief Devices50
Safety50
Connecting the Mains Cable50
Replacing the Strain-Relief Device52
Start-Up53
Safety53
Remarks on the Cooling Unit53
General53
Connecting the Gas Cylinder53
Establishing a Ground (Earth) Connection to the Workpiece54
Connecting the Welding Torch54
Welding55
TIG Modes57
Safety57
Symbols and Their Explanations57
2-Step Mode58
Cap Shaping and Cap Overloading60
Cap-Shaping60
TIG Welding61
Safety61
Welding Parameters61
Preparation62
TIG Welding62
Igniting the Arc64
General64
Igniting the Arc Using High Frequency(HF Ignition)64
Touchdown Ignition65
End of Welding66
Special Functions and Options67
Arc Break Watchdog Function67
Ignition Time-Out Function67
Tacking Function67
MMA Welding69
Safety69
Preparation69
Hotstart Function71
Anti-Stick Function71
Setup Settings73
The Setup Menu75
General75
Overview75
Shielding Gas Setup Menu76
General76
Opening the Protective Gas Shield Set-Up Menu76
Changing Welding Parameters76
Exiting the Set-Up Menu76
Welding Parameters in the Protective Gas Shield Set-Up Menu76
TIG Setup Menu78
Opening the TIG Set-Up Menu78
Changing Welding Parameters78
Exiting the Set-Up Menu78
Rod Electrode Setup Menu82
Open the Rod Electrode Set-Up Menu82
Changing Welding Parameters82
Exiting the Set-Up Menu82
Welding Parameters in the Rod Electrode Set-Up Menu82
Rod Electrode Setup Menu: Level 284
Opening the Rod Electrode Set-Up Menu Level84
Changing Welding Parameters84
Exiting the Rod Electrode Set-Up Menu - Level84
Troubleshooting and Maintenance87
Troubleshooting89
General89
Safety89
Displayed Service Codes89
Power Source - Troubleshooting92
Care, Maintenance and Disposal94
General94
Safety94
At Every Start-Up94
Every 2 Months94
Every 6 Months95
Disposal95
Appendix97
Average Consumption Values During Welding99
Average Wire Electrode Consumption During MIG/MAG Welding99
Average Shielding Gas Consumption During MIG/MAG Welding99
Average Shielding Gas Consumption During TIG Welding99
Technical Data100
Special Voltages100
Overview with Critical Raw Materials, Year of Production of the Device100
Magicwave 1700100
Magicwave 2200101
Magicwave 2500102
Magicwave 3000103
Magicwave 2500 MV104
Magicwave 3000 MV105
Magicwave 4000106
Magicwave 5000107
Magicwave 4000 MV108
Magicwave 5000 MV109
Transtig 2200111
Transtig 2500112
Transtig 3000113
Transtig 2500 MV114
Transtig 3000 MV116
Transtig 4000117
Transtig 5000118
Transtig 4000 MV119
Transtig 5000 MV120
Explanation of Footnotes121
Terms and Abbreviations Used122
General122
Terms and Abbreviations a - F122
Terms and Abbreviations G - H122
Terms and Abbreviations I - U123

Fronius TransTig 800 - Page 6

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