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Grizzly G0505 User Manual

Grizzly G0505
40 pages
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MODEL G0505
12
1
2" LEAN & MEAN
PORTABLE PLANER
OWNER'S MANUAL
COPYRIGHT © DECEMBER, 2002 BY GRIZZLY INDUSTRIAL, INC. REVISED JANUARY, 2018 (HE)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
(FOR MODELS MANUFACTURED SINCE 4/04) #TR4887 PRINTED IN CHINA

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Questions and Answers:

Grizzly G0505 Specifications

General IconGeneral
ModelG0505
CategoryPlaner
Voltage110V/220V
Max. Planing Depth1/8"
Minimum Stock Thickness1/4"
Maximum Stock Thickness6"
Number of Knives3
Cutterhead Diameter2-1/2"
Dust Port Size4"
Motor2 HP

Summary

Safety Warnings

General Safety Instructions

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool.

Hazardous Dust Warning

Dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

Introduction and User Information

Manual Accuracy and Contact Details

Details manual accuracy efforts and provides contact information for service and support inquiries.

Planer Functional Overview

Explains the basic operation of a planer in removing material to make a workpiece flat.

New User Training Recommendation

Recommends reading books, magazines, or obtaining formal training before operating the equipment for the first time.

Machine Identification and Features

Machine Specifications and Data

Safety Instructions

General Machinery Safety Guidelines

Provides essential safety guidelines for operating machinery, including eye protection, apparel, and mental alertness.

Additional Planer Safety Precautions

Details specific safety precautions for using planers, covering kickback, material handling, and chip clearance.

Electrical Circuit Requirements

110V Operation and Power Connection

Explains the 110V power connection, amperage draw, circuit requirements, and the importance of proper grounding.

Extension Cord Guidelines

Recommends against extension cords but provides guidelines on gauge, length, and grounding if used.

Setup and Installation

Unpacking and Inventory Check

Guides the user through unpacking the machine, checking components against the inventory list, and handling potential shipping damage.

Site Considerations for Placement

Advises on workbench load, placement location, and minimum working clearances for safe operation.

Workbench Mounting Options

Details three methods for mounting the planer: rubber feet, machine mounts, and through-bolting to a workbench.

Machine Assembly Procedures

Attaching Elevation Crank

Instructions on how to attach the elevation crank to the leadscrew using a cap screw and lock washer.

Installing Chip Deflector

Steps for securely installing the chip deflector for operator safety, including re-installing wing nuts.

Pre-Operation Test Run

Verifying Machine Operation

Outlines the steps to test the motor and safety disabling mechanism to ensure proper functionality before use.

Planer Operations and Controls

ON/OFF Switch and Disabling Key

Explains the location and function of the ON/OFF switch and the removable key for preventing unauthorized starts.

Reset Button for Thermal Overload

Describes the motor thermal overload protection switch and how to reset it after overheating.

Planing Depth and Workpiece Preparation

Adjusting Depth of Cut

Details how to control the planing depth using the elevation crank and the depth scale.

Workpiece Inspection Guidelines

Lists critical checks for workpieces, including material type, foreign objects, knots, moisture, and warping.

Planing Techniques and Wood Properties

Effective Planing Tips

Offers advice on using the planer effectively, such as using full width, scraping glue, and planing wood grain.

Understanding Wood Hardness

Explains the Janka Hardness Rating and its impact on planer performance and depth of cut.

Troubleshooting Cutting Issues

Common Planer Problems and Solutions

Addresses issues like chipped grain, fuzzy grain, glossy surface, snipe, wavy surface, pitch/glue buildup, and chip marks, providing causes and solutions.

Basic Planer Operation Guide

Step-by-Step Planing Process

Provides a detailed, sequential guide for using the planer, from setup to feeding the workpiece.

Optional Accessories

Material Support and Measurement Tools

Features SHOP FOX® roller stands for material support and Grizzly® dial calipers for precise measurement.

Dust Collection and Knife Setting Aids

Highlights the H7516 dust hood for dust collection and the G3641 Mini Planer Pal® for accurate knife setting.

Safety Gear and Work Tables

Lists various types of eye protection and features the SHOP FOX® Tool Table for convenient planer placement.

Maintenance Schedule and Procedures

Recommended Maintenance Schedule

Outlines daily maintenance tasks and checks required every 40 hours of operation for optimal performance.

Cleaning the Planer

Provides instructions for cleaning the planer, including vacuuming, wiping, and removing resin buildup.

Knife Sharpening Best Practices

Explains the importance of knife sharpness and methods for sharpening or replacing knives.

Lubrication and Motor Brush Maintenance

Lubrication Points for Moving Parts

Details the lubrication requirements for elevation leadscrews and the feed roller chain drive.

Motor Brush Inspection and Replacement

Guides the user on checking and replacing worn carbon motor brushes to maintain motor performance.

Feed Roller Maintenance

Service and Troubleshooting

Motor and Electrical Troubleshooting

Lists common motor and electrical symptoms, their possible causes, and solutions for troubleshooting.

Planer Operation Troubleshooting

Addresses issues related to workpiece feeding, chipped patterns, fuzzy grain, lines, and surface finish, with causes and solutions.

Adjusting and Replacing Knives

Provides detailed instructions for removing, installing, and adjusting the planer knives for optimal cutting.

Replacing the Drive Belt

Step-by-step guide for replacing the drive belt that transfers power from the motor to the cutterhead.

Adjusting Extension Wings

Explains how to check and adjust the infeed and outfeed extension wings for levelness and reduced snipe.

Parts Breakdown and Lists

Head Assembly Overview

Visual breakdown of the planer's head assembly with numbered parts for reference.

Head Parts List

Detailed list of parts for the head assembly, including part numbers and descriptions.

Motor Assembly Overview

Visual breakdown of the planer's motor assembly with numbered parts for reference.

Motor Assembly Parts List

Detailed list of parts for the motor assembly, including part numbers and descriptions.

Base Assembly Overview

Visual breakdown of the planer's base assembly with numbered parts for reference.

Warranty Registration Card

Warranty and Returns Policy

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