9
6. Mix a small amount, approximately 1/4 oz., of 30-minute
epoxy to be used for installing the aileron onto the wing half.
Apply the epoxy to the top and bottom of the remaining half of
each hinge, as well as the aileron torque rod hole. Using either a
mixing stick or a piece of scrap wood, apply epoxy inside each
hinge slot on the wing.
Note: It’s helpful to use a piece of wax paper between the
aileron and wing half at the aileron torque rod
location. This will prevent epoxy from adhering to the
aileron and wing where the torque rod is located,
which would prevent the aileron from being free to
move.
7. Replace the aileron on the right wing half. Ensure that the
hinges are properly aligned and that the aileron torque rod
presses into its respective hole in the aileron. Note that the gap
between the aileron and the wing should remain a constant
1/16′′, or as tight as possible without affecting the free
movement of the aileron.
8. Carefully wipe off any excess epoxy using a paper towel and
rubbing alcohol.
9. Repeat Steps 1–8 for the left wing half.
10. Allow the epoxy to cure completely overnight before
proceeding to the next step.
11. After both ailerons are securely hinged, firmly grasp the
wing and aileron to check that the hinges are securely installed
in the wing. To do this, apply gentle but firm pressure, trying to
separate the aileron from the wing.
CAUTION: Use care that you do not crush the wing.
CONTINUED
Section 1: Assembling the Wings
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