8
Section 1: Assembling the Wings
Note: The control surfaces, including the ailerons, elevator
and rudder, are pre-hinged with the hinges installed;
however, the hinges are not glued in place. It is
imperative that you properly adhere the hinges and
ailerons in place by following the steps below using
30-minute epoxy glue.
1. Carefully remove the aileron from the right wing panel by
pulling straight out with even pressure. Note the location of the
hinges and the aileron torque rod. This will be of assistance
when replacing the aileron onto the wing.
2. Remove all four hinges from the aileron. Flex the hinges at
the center line so they move freely. Use sandpaper to slightly
roughen the hinge surface so the epoxy will adhere better to the
surface.
3. Mix a small amount, approximately 1/4 oz., of 30-minute
epoxy. Using either a mixing stick or a small piece of scrap
wood, apply the epoxy sparingly inside each hinge slot on the
aileron. Additionally, apply a small amount of epoxy to the top
and bottom half of each hinge. Insert the hinges into the aileron
until the hinge line of the hinge is even with the leading edge of
the aileron.
Note: Do not apply epoxy into the aileron torque rod hole at
this time.
Note: Some kits will have the aileron completely covered. In
this case, disregard Step 4.
4. Lightly coat the exposed balsa on both ends of the aileron
with epoxy. This will prevent the aileron from becoming fuel
soaked.
5. Wipe off any excess epoxy using a paper towel and rubbing
alcohol.
• Right wing panel with aileron and hinges
• Left wing panel with aileron and hinges
• 30-minute epoxy
• Mixing stick/epoxy brush
• Paper towels
• Rubbing alcohol
• Ruler
• Wax paper (optional)
• Sandpaper, medium
Parts Needed Tools and Adhesives Needed
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