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Forklifts
CPCD25-XW98E-RT2
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103 pages
Manual
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HANGCHA GROUP CO. , LTD.
■
Address For:
OVE
RSEAS US
ERS
■
Address
:
666 X
iangfu
Road, Lin'an,
Hangzhou, Z
hejiang, Ch
ina
■
Fax
:
0086-
571
-
88926789
0086
-
571
-
88132890
■
ZIP:31
1305
■
Web: http://w
ww
.hcforklift.com
■
E-mail: sales@hc
forklift.
com
102
Table of Contents
Main Page
Standard Model
2
Table of Contents
4
General Rules
5
Name of Main Parts or Component
7
Instruments
8
Two-Wheel Drive Rough Terrain Forklift Truck
8
Water Temperature Gauge
9
Hour Meter
10
Parking Indicator
10
Accumulator Warning Indicator
10
OPS Indicator
10
Engine Oil Pressure Alert Lamp
11
Charging Indicator
11
Left Turning Indicator [M]
11
Right Turning Indicator [N]
11
Glow Indicator
13
Sedimentor Indicator
13
Transmission Oil Temperature Warning
13
Engine Fault Indicator
13
Severe Warning Indicator
14
Electronic-Controlled Engine
14
Air Filter Indicator
14
Seat Belt Warning Indicator
14
CAN Bus Instrument(W98)
15
Instrument Indicator Lamp
15
Fuel Gauge
15
Instrument Key Operation Instructions
19
Engine Fault Information Display Page
19
Settings Page
19
Set Page Actions
19
DPF Emissions Function Setting Page
20
Maintenance Reminder Maintenance Page
20
Remaining Hours Query Page
20
Maintenance Time Reset Page
20
Controls and Switches
21
Steering Wheel
22
Key Switch
22
Horn Button
22
Combination Switch
22
Side Shift Control Lever
23
Lift Lever
23
Tilt Lever
23
Warning Light
23
Pedal
24
Accelerator Pedal
24
Emergency Disconnect Switch
25
Parking Brake Lever
25
Reversing Lever
25
Truck Body and Others
27
Load Backrest
27
Weight Adjustment on the Seat
27
Safety Belt
27
Unfasten the Belt
28
Check the Belt
28
Overhead Guard
28
Lock Components
28
Fork Stopper
29
Radiator Cover Hood
29
Safety Step and Safety Grip
29
Radiator Cap and Coolant Reservoir
29
Hydraulic Fluid Reservoir Cap
30
Rearview Mirror
30
Head Lamp
30
Fuel Reservoir Cap
30
Rear Combination Lamp
31
Safety Rules
32
Check Appearance
38
Check Engine Coolant
38
Daily Maintenance
38
Brake Fluid Level Check
39
Brake Oil Fluid Change
39
Head Lamp Check
39
Hydraulic Oil Level Check
39
Horn
40
Instruments and Sensors
40
Shift Lever Check
40
Air Cleaner Maintenance
41
Fan Belt
41
Maintenance Method
41
Weekly Maintenance
41
Hydraulic Transmission Fluid Level
42
Lift Chain Tension Check
42
Lubrication of Mast
42
Mast and Forks
42
Chain Lubrication
43
Front Wheel
43
Hub Nut Torque Check
43
Rear Wheel
43
Hand Brake
44
Change Engine Oil and Oil Filter
45
Every One and a Half Months
45
Change Hydraulic Transmission Oil
46
Oil-Water Separator Draining
46
Check Battery and Electrolyte
47
Exhaust Gas Check
47
Every Half Year Maintenance (1000 Hours)
48
Hydraulic Oil Change
48
Steering Wheel Locked Device Lubrication
48
Annual Maintenance (2000 Hours)
50
Replace the Engine Coolant
50
Change of Tires
51
Fuse, Relay
51
Others
51
The Operation of too Hot Engine
53
Load Center
54
Gravity and Stability
54
Structure and Stability of Truck
54
The Stability Zone of the Barycenter
55
The Max Load
55
The Load Capability Chart
55
Speed and Acceleration
55
Starting Gasoline Engine
56
Start-Up
56
Starting Diesel Engine Truck
56
Operation
56
Hydraulic Drive Forklift
57
Pick up
57
Stacking Load
57
Remove Load
58
Parking Daily
59
Park the Truck for a Long Time
59
Parking
59
Running after Storing for a Long Time
60
Preventive Maintenance Schedule
61
Engine Periodical Maintenance Schedule
62
Drive System Periodical Maintenance Schedule
64
Periodical Maintenance Schedule
65
Steering System Periodical Maintenance Schedule
65
Brake System Periodical Maintenance Schedule
66
Hydraulic System Periodical Maintenance Schedule
67
Electrical System Periodical Maintenance Schedule
68
Lifting System Periodical Maintenance Schedule
68
Safety Device and Attachment Periodical Maintenance Schedule
70
Torque Specifications
70
Periodic Replacement of Key Safe Parts
71
1.0T~3.5T Forklift Used Oil
72
Table for the Oil Used in the Truck
72
Environment Protection
74
Lubrication System Drawing
74
Safety Awareness
74
Labels：stick Various Nameplate and Mark at Different Position of the Truck
75
Danger Label
76
Load Curve Label
76
Hoist the Truck
80
Towing Method for Damaged Truck
80
Truck Transporting, Lifting, Towing
80
Main Technical Performance Parameter
81
Battery Check and Maintenance
93
Lead Acid Battery and Its Application
93
Storage and Maintenance
93
Operational Method of Lead Acid Battery
93
Low-Maintenance Battery Check
94
Low-Maintenance Battery Maintenance
94
Before Recharging
94
Notice for Usage
95
Emergency Measure to Electrolyte
95
Check and Maintenance
96
Attachment Use
96
Use, Installation and Safety Rules of Attachment
96
Attachment Assembly
97
OPS System
98
Engine Stalling
98
Engine Running
98
Description of OPS System
98
Abnormity of OPS Controller
99
Relevant Safety Command and Standard
100
XVI.maintenance Record
102
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