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HARNITEK Thermopod User Manual

HARNITEK Thermopod
28 pages
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Table of Contents
1. Important information 2
2. Safety information 2
3. Introduction 4
4. Supplied Components 5
5. Thermopod Unit Specification 6
6. Thermopod Installation 8
7. Hydraulic Connections 10
8. Thermopod Panel Installation 14
9. Thermopod Testing 17
10. Electrical Connections 19
11. Machines On-line Operational Instruction 21
12. Controller Starting and Setting 23
13. System Commissioning 23
14. Tables of parameter and status 23
15. Inspection and Maintenance 24
16. Relocation after first Installation 24
17. Trouble Shooting 25
18. General Conditions of Guarantee 26
19. User Registration – Guarantee Card 27
Installation Manual
Thermopod
Solar Assisted Heat pump
Thermopod - Installation Manual 1 | Page
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HARNITEK Thermopod Specifications

General IconGeneral
BrandHARNITEK
ModelThermopod
CategoryHeat Pump
LanguageEnglish

Summary

Important Information and Safety Precautions

Safety Symbols and Warning Indicators

Explains the meaning of various symbols used in the manual for caution, warnings, and important notes.

Product and Packaging Disposal Guidelines

Provides instructions for the environmentally responsible disposal of packaging materials and the Thermopod unit.

Installation Environment Requirements

Details suitable and unsuitable locations for installing the Thermopod unit, considering environmental factors.

Handling Precautions Before Installation or Relocation

Guidance on safely handling the unit during installation and relocation, including unpacking and moving procedures.

Electrical Work Safety Precautions

Outlines essential safety measures and requirements for performing electrical connections.

Pre-Test Run Safety Checks

Specifies crucial checks to be performed before initiating the system's test run.

General Safety Information

Introduction to the Thermopod System

Thermopod System Components Overview

Lists and illustrates the key components that make up the Thermopod unit and system.

Supplied Components and Kits

Standard Fittings Included

Details the standard fittings provided with the Thermopod system for installation.

Water Fittings and Accessories

Lists the water fittings and accessories supplied as part of the Thermopod system.

Panel Installation Components

Lists components used specifically for the installation of Thermopod panels.

Unit Installation Components

Lists components used specifically for the installation of the main Thermopod unit.

Spare Components Provided

Lists the spare parts included in the supplied components package.

Thermopod Unit Technical Specifications

Thermopod Unit Performance Data

Details the performance metrics of the Thermopod unit, including power output and thermal performance.

Thermopod Unit Dimensions and Weight

Provides the physical dimensions and weight specifications for the Thermopod unit.

Thermopod Unit Connection Types

Lists the types and sizes of connections available on the Thermopod unit.

Thermopod Unit General Specifications

Details general specifications such as operating current, temperature range, and sound level.

Thermopod Unit Dimensional Drawings

Illustrates the physical dimensions of the Thermopod unit through various views.

Thermopod Panel Specifications

General Panel Features

Describes the general finish, material, protection, and installation orientation of the panels.

Thermopod Panel Dimensions and Weight

Provides the physical dimensions and weight specifications for the Thermopod panels.

Thermopod Installation

Selecting the Proper Installation Location

Guidance on choosing the optimal location for the Thermopod unit, considering proximity and access.

Criteria for Thermopod Installation Location

Details specific criteria for selecting an installation location, avoiding hazards and optimizing performance.

Horizontal Distance Requirements

Specifies the maximum allowed horizontal distance between the Thermopod unit and the cylinder.

Vertical Distance Requirements

Specifies the maximum allowed vertical distance between the Thermopod unit and the cylinder.

Mounting the Thermopod Unit

Unit Mounting Procedure

Details how to mount the Thermopod unit using brackets, including positioning and securing.

Installing Mounting Brackets

Step-by-step instructions for drilling and fitting the mounting brackets onto the wall.

Securing Thermopod onto Brackets

Instructions on how to attach the Thermopod unit to the installed brackets securely.

Hydraulic Connections for Thermopod

Hydraulic Connections Pre-Installation

General considerations and checks before making hydraulic connections to the system.

Water Inlet and Outlet Positions

Identifies the location of water in and out ports on the Thermopod unit for connection.

Water Pipe Specifications and Insulation

Details the type of pipes and importance of insulation for water connections.

Water Pipe Insulation Importance

Emphasizes the necessity of insulating all water pipes to minimize heat loss and maintain performance.

Unvented System Hydraulic Diagrams

Unvented System Water Flow Diagram

Illustrates the hydraulic connections for an unvented system, showing water flow from the cylinder top.

Unvented System from Cylinder Side

Diagram showing hydraulic connections for an unvented system with water source from the cylinder side.

Vented System Hydraulic Diagrams

Vented System Water Flow Diagram

Illustrates the hydraulic connections for a vented system, showing water flow from the cylinder top.

System Description and Connections

System Connection Overview

Explains how cylinder water inlet/outlet connect to vented and unvented systems.

Correct Y-Filter Installation Position

Illustrates the correct and incorrect placement of the Y-filter for optimal system functionality.

Multi-purpose Waterway Assembly Details

Lists components and provides guidance for assembling the multi-purpose waterway.

Thermopod Panel Installation

Panel and Unit Positioning Guidelines

Provides recommended distances and considerations for positioning panels relative to the Thermopod unit.

Choosing Thermopod Panel Location

Advice on selecting an appropriate location for the Thermopod panels, considering pipe runs and height.

External Panel Installation Methods

External Panel Mounting and Angle

Details on the location, angle, and orientation for installing Thermopod panels externally.

Thermopod Panel Positioning Details

Illustrates panel positioning, fixing points, and spacing between panels.

Vertical Wall Panel Installation Method

Step-by-step guide for installing Thermopod panels vertically on a wall.

Roof Inclined Panel Installation Method

Guidance for installing Thermopod panels on an inclined roof surface.

Panel Pipe Connection Procedure

Connecting Pipes to Thermopod Panels

Details the process of connecting gas and liquid lines to the Thermopod panels.

Panel Pipe Connection Step 1

First step in connecting the gas line outlet (A) to the 3/8" outlet line connection.

Panel Pipe Connection Step 2

Second step in connecting the liquid line inlet (B) to the 1/4" inlet line connection.

Refrigerant Pipe Connection

Connecting Refrigerant Pipes

Details the process of connecting the 1/4" and 3/8" refrigeration pipes between unit and panels.

Refrigerant Pipe Connection Step 1

Identifies and links refrigeration pipes to connections near the Thermopod panel.

Refrigerant Pipe Connection Step 2

Identifies and links refrigeration pipes to connections at the bottom of the Thermopod unit.

Thermopod System Testing

Pipe Connection Leakage Testing

Procedure for testing pipe connections for leaks using soap foam and nitrogen pressure.

System Vacuum Processing Steps

Details the critical process of removing air and moisture from the system before refrigerant charging.

Calculating Additional Refrigerant

Explains how to calculate and add refrigerant based on pipe length extension.

Electrical Connections for Thermopod

Electrical Connection Important Notes

Key conditions and requirements to check before implementing electrical connections.

Electrical Immersion Connections

Details the connection procedure for the electrical immersion heater.

Thermopod Circuit Schematic Diagram

Circuit Diagram with Electric Immersion

Provides the electrical schematic diagram of the Thermopod system, including electric immersion.

On-line Operation of Multiple Machines

On-line Wiring Diagram for Units

Illustrates the wiring configuration for connecting multiple Thermopod units online.

Setting Online Dialling Codes

Instructions on setting unique dial codes for each machine in an online configuration.

Other Setting and Parameter Checking

Post-Operation Settings and Checks

Guidance on checking display device functionality and terminal connections after setup.

Checking System Parameters

Steps to navigate and check current machine parameters and status (online/offline).

Controller Starting and Setting Procedures

Setting the Controller Time

Step-by-step instructions for setting the local time on the Thermopod digital controller.

Controller Settings Post Time Setup

Details on adjusting hours and minutes, and confirming the time setting on the controller.

Starting the System After Time Setting

Instructions for initiating system operation, including water pump and compressor activation.

System Commissioning and Verification

Commissioning Checks and Operation

Procedures for commissioning the system, including initial checks and monitoring operation for 30 minutes.

Parameter and Status Tables

Unit Parameter Definitions and Ranges

Lists system parameters, their definitions, setting ranges, and default values.

Unit Status Codes and Definitions

Explains unit status codes, display ranges, and provides comments for various system states.

Inspection and Maintenance

Cleaning and Maintenance Procedures

Guidelines for cleaning the Thermopod unit and performing maintenance, including draining.

Relocation of Thermopod Unit

Steps for Relocating the Thermopod

Provides steps for relocating the Thermopod unit while ensuring refrigerant containment.

Troubleshooting Common Issues

Thermopod Error Code Reference

Lists error codes generated by the system and their corresponding error names.

Troubleshooting Guide by Problem

Provides causes and solutions for common problems encountered with the Thermopod system.

General Conditions of Guarantee

Guarantee Terms and Conditions

Outlines the terms and conditions that apply to the Thermopod's guarantee.

User Registration for Guarantee Card

Customer Registration Data

Fields for collecting customer contact and address information for warranty registration.

Sales Company Information

Fields for collecting information about the sales company involved in the purchase.

Installer Registration Data

Fields for collecting information about the installer who performed the system setup.

Product and Installation Data

Fields for recording product model, serial number, installation date, and invoice details.