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Hendrickson TIREMAAX PRO User Manual

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TECHNICAL
PROCEDURE
TIREMAAX
®
PRO AND CP
TIRE INFLATION SYSTEMS
SUBJECT: Installation, Service and
Troubleshooting Procedures
LIT NO: T51002
DATE: April 2015 REVISION: E
QUICK REFERENCE GUIDE
First become familiar with the
information on page 4 through
page 12, then refer to the following
pages for installation instructions on
suspensions with:
TIREMAAX
®
, DRESSED axles on
page 23 through page 37.
TIREMAAX, UNDRESSED axles on
page 13 through page 37.
All other axles, pre-drilled, on
page 16 through page 37.
All other axles, not drilled, on
page 13 through page 37.
CP
T50013 08-11 ECN 20134 Copyright
®
2011 Printed in the USA
REGULATOR FACTORY SET. REFER TO
T51002 OR CONTACT HENDRICKSON
FOR ADJUSTMENT INFORMATION.
PRO
NOTE: For information on TIREMAAX
®
CP
systems purchased prior to April
2012, refer to L995.

Table of Contents

Questions and Answers:

Hendrickson TIREMAAX PRO Specifications

General IconGeneral
BrandHendrickson
ModelTIREMAAX PRO
CategoryTruck spares
LanguageEnglish

Summary

Quick Reference Guide

General Information

System Overview and Specifications

Overview of TIREMAAX® PRO and CP systems and their general specifications.

Operation

Tire Inflation and Deflation

How the TIREMAAX system inflates and deflates tires, and indicator lamp function.

Component Description

TIREMAAX® Controllers and Hubcaps

Details on TIREMAAX® CP/PRO controllers and hubcap assemblies.

Axle and Wheel End Components

Description of axle hoses, fittings, spindle plugs, tire hoses, and indicator lamps.

Installation Procedures

Installation Materials and Axle Preparation

Materials needed and steps for preparing the axle for TIREMAAX installation.

Document Conventions

Signal Words and Hyperlinks

Explanation of signal words (DANGER, WARNING, CAUTION) and document hyperlinks.

General Service Notes

Pre-Service and During Service Guidelines

Guidelines for preparing for and conducting service safely and effectively.

Important Safety Notices

Critical Warnings and Precautions

Warnings on part modification, PPE, solvent cleaners, and brake lining handling.

Contacting Hendrickson

Technical Support and Resources

How to contact Hendrickson for assistance and available literature.

Preparing Trailer for Service

Safety Checklist for Service

Essential safety steps before performing any trailer suspension maintenance.

General Information

Manual, System Overview, and Features

Overview of the manual, system features, and overall system description.

Operation

Tire Inflation and Deflation

How the TIREMAAX system inflates and deflates tires, and indicator lamp function.

TIREMAAX® Components Diagram

Hubcap and Axle Assembly Details

Illustration and labeling of hubcap, rotary union, and axle hose components.

Controller and Air Supply Diagram

Illustration and labeling of the controller, supply valve, and air ports.

Component Description

TIREMAAX® Controllers

Details on TIREMAAX® CP and PRO controllers, including internal and external components.

Hubcap Assembly and Variations

Information on the hubcap assembly, its integrated components, and variations.

Axle Components and Hoses

Axle Hoses, Fittings, and Spindle Plugs

Description of axle hoses, fittings, and spindle plugs for system connection.

Tire Hoses and Indicator Lamp

Information on tire hoses, manual checks, and the indicator lamp's function.

Installation Steps

Installation Materials and Introduction

Materials needed and how to start the TIREMAAX installation process.

Axle Preparation

Steps for preparing the axle, including drilling and cleaning for TIREMAAX installation.

Axle Preparation Details

Drilling and Tapping Axle Wrap Windows

Instructions for drilling and tapping holes in the axle wrap windows for air lines.

Axle Drilling and Hose Routing

TRLAXLE® Drilling Details

Specific drilling details for Hendrickson TRLAXLE® axles.

Routing Axle Hose

Diagram showing how to route the braided axle hose into the axle.

Axle Component Installation

Axle Hose Installation

Procedure for installing the axle hose through the axle to the hubcap.

Additional Axles Installation

Control Line Routing for Multiple Axles

Diagrams showing suggested control line routing for various multi-axle configurations.

Axle Vent Installation

High Flow Axle Vent Installation

Procedure for installing the High Flow Axle Vent into the drilled axle hole.

High Flow Axle Vent Assembly

Vent Assembly Installation Steps

Instructions for installing and aiming the high flow axle vent assembly.

Spindle Plug Installation

Recommended Spindle Plug Depth and Installation

Procedure for installing the spindle plug and grommet, with depth guidelines.

Hubcap Installation

Hubcap to Axle Hose Connection

Steps for connecting the hubcap to the axle hose fitting and torque specifications.

Tire Hose Installation Considerations

Tire Hose Installation Sample

Visual examples of correct and incorrect tire hose installation.

Proper Clocking of Hubcap and Wheels

Guidelines for clocking wheels and hubcaps to prevent tire hose damage.

Tire Hose Installation

Connecting Tire Hoses to Hubcap and Valve Stem

Procedure for attaching tire hoses to hubcap ports and tire valve stems.

Controller Installation Guidelines

Controller Mounting Options

Criteria and methods for locating and mounting the controller assembly on the trailer.

Controller Mounting Methods

Mounting to Slider Boxes and Brackets

Various methods for mounting the controller to trailer slider boxes and using mounting brackets.

Control Line Installation

Manifold Mounting and Plumbing Criteria

Manifold bolt patterns and essential plumbing criteria for air flow.

TIREMAAX® CP Plumbing Schematics

Two Axles with 3/8 and 1/4 Inch Lines

Schematic showing typical CP plumbing for two axles with specific line sizes.

TIREMAAX® CP Plumbing Schematics

Single Axle with 3/8 and 1/4 Inch Lines

Schematic showing typical CP plumbing for a single axle with specific line sizes.

TIREMAAX® CP Plumbing Schematics

Two Axles with Lines and Junction Manifold

Schematic for CP system with two axles, lines, and a junction manifold.

TIREMAAX® PRO Plumbing Schematics

Two Axles with 3/8 and 1/4 Inch Lines

Schematic showing typical PRO plumbing for two axles with specific line sizes.

TIREMAAX® PRO Plumbing Schematics

Single Axle with 3/8 and 1/4 Inch Lines

Schematic showing typical PRO plumbing for a single axle with specific line sizes.

TIREMAAX® PRO Plumbing Schematics

Two Axles with Lines and Junction Manifold

Schematic for PRO system with two axles, lines, and a junction manifold.

Electrical Component Installation

Wiring Harness Options and Indicator Lamp Schematics

Wiring harness options and schematics for indicator lamps and electrical connections.

Wire Harness Installation

Standard and ABS Junction Harness Installation

Procedures for installing standard and ABS junction wire harnesses.

Adding Restraint to Wiring

Recommendations for securing and restraining TIREMAAX® wiring harnesses.

System Integrity Check

PRO Controller Function Test

Test procedure for validating PRO controller function with emergency brakes.

System Setup and Adjustments

Information on pre-programmed settings and how to adjust pressures if needed.

Decal Location

TIREMAAX® System and Controller Decals

Location and description of TIREMAAX® tire check, system, and controller decals.

Troubleshooting Procedure

General Troubleshooting Steps

Step-by-step guide for diagnosing and resolving TIREMAAX® system problems.

Troubleshooting Matrix

Probable Causes for System Effects

Matrix correlating system effects with probable causes for troubleshooting.

List of Effects with Descriptions

Detailed Description of System Effects

Detailed descriptions of various TIREMAAX® system effects and their meanings.

Probable Causes with Recommended Fixes

Leakage Related Probable Causes and Fixes

Probable causes and recommended fixes for leaks in the system.

Hubcap and Hose Leak Causes and Fixes

Probable causes and fixes for leaks at hubcap assembly, axle hose, and tire hose.

Probable Causes and Recommended Fixes

Controller and System Blockage Issues

Causes and fixes for controller leaks, PSI set too close, and debris blockages.

Line, Ice, and PPV Issues

Probable causes and fixes for pinched lines, ice in system, and PPV malfunctions.

Probable Causes and Recommended Fixes

Mounting, Pressure, and Electrical Issues

Causes and fixes for controller mounting, air tank pressure, and electrical problems.

Loose Wire or Connection Issues

Troubleshooting Loose Wires and Connections

Recommended fixes for loose wires or connections affecting indicator lamp function.

Service Procedures

Inspections and Inspection Intervals

Recommended inspection intervals and procedures for TIREMAAX® systems.

In the Event of a Leak

Steps to take when a leak is detected in the TIREMAAX® system.

Checking for Air Leaks

Procedure to locate leaks on air hoses, fittings, and components.

Checking TIREMAAX® System for Leaks

Pressurizing and Leak Detection Procedure

Steps to pressurize the system and use soapy water to find leaks.

Indicator Lamp Test

Procedure to test the indicator lamp and controller flow switch.

Manually Checking Tire Pressure

Tire Pressure Measurement Procedure

Steps for manually checking tire pressure using a gauge at the hose end.

Disabling TIREMAAX® TIS

Procedure to Disable the Tire Inflation System

Steps to disable the TIREMAAX® system in case of leaks or failures.

Setting CP Target Pressure

Checking CP Delivery Pressure

Procedure to check the delivery line pressure for TIREMAAX® CP systems.

Adjusting CP Delivery Pressure

Procedure to Adjust CP Delivery Pressure

Steps to adjust the CP controller's delivery pressure using the regulator knob.

Restore CP System to Normal Operation

Final Steps for CP System Normalization

Steps to return the CP system to normal operation after adjustments.

Setting TIREMAAX® PRO Target Pressure

Required Tools and Resources for PRO Settings

Tools and resources needed for adjusting TIREMAAX® PRO controller settings.

Checking PRO Cold Target Pressures

Procedure to Check PRO Target Pressures

Steps to check inflation and deflation pressures for TIREMAAX® PRO systems.

Adjusting PRO Cold Target Pressures

Procedure to Adjust PRO Inflation Pressure

How to adjust the inflation delivery pressure for the TIREMAAX® PRO controller.

Adjusting PRO Pressure Settings

Adjusting PRO Inflation Pressure

Steps to adjust the inflation pressure using the controller's regulator.

Adjusting PRO Deflation Pressure

Steps to adjust the deflation pressure using the pressure relief set screw.

Restore PRO System to Normal Operation

Final Steps for PRO System Normalization

Steps to return the PRO system to normal operation after pressure adjustments.

Wiring Harness Replacement

Replacing Premium ABS Junction Harness

Procedure for replacing the premium ABS junction wire harness.

Controller Assembly Replacement

Controller Assembly Removal and Installation

Steps for removing and installing the TIREMAAX® controller assembly.

Wheel Removal and Installation

Steps for Wheel Removal and Reinstallation

Procedure for removing and reinstalling trailer wheels, including hose handling.

Appendix A: Glossary

TIREMAAX® System Terminology

Definitions of terms used in the TIREMAAX® PRO and CP systems document.

Appendix B: Expected Performance

Expected Tire Pressure Changes with Temperature

Charts showing expected tire pressure changes relative to ambient temperature.