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Zaxis 200LC
Hitachi Zaxis 200LC User Manual
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Maintenance—Periodic
Maintenance
OUT1739,0000214
–19–12NOV02–2/2
T147431B
–UN–21NOV01
Zaxis
200LC
T153621
–UN–16APR02
Zaxis
250,
350
1—Filler
Cap
CAUTION:
Handle
fuel
carefully.
If
the
engine
is
hot
or
running,
DO
NOT
fill
the
fuel
tank.
DO
NOT
smoke
while
you
fill
fuel
tank
or
work
on
fuel
system.
Item
Measurement
Specification
Zaxis
200LC
Fuel
Tank
Capacity
1165
L
(308
gal)
Zaxis
250,
350
Fuel
Tank
Capacity
1020
L
(269
gal)
3-2-3
081407
PN=102
105
107
Table of Contents
Table of Contents
7
Safety-Safety Features
11
Safety Features
11
Safety-General Precautions
12
Recognize Safety Information
12
Follow Safety Instructions
12
Operate Only if Qualified
12
Wear Protective Equipment
13
Avoid Unauthorized Machine Modifications
13
Inspect Machine
13
Stay Clear of Moving Parts
14
Avoid High-Pressure Fluids
14
Avoid High-Pressure Oils
15
Beware of Exhaust Fumes
15
Prevent Fires
16
Prevent Battery Explosions
16
Handle Chemical Products Safely
17
Dispose of Waste Properly
17
Prepare for Emergencies
17
Safety-Operating Precautions
18
Use Steps and Handholds Correctly
18
Start Only from Operator's Seat
18
Use and Maintain Seat Belt
18
Prevent Unintended Machine Movement
19
Avoid Work Site Hazards
20
Keep Riders off Machine
20
Avoid Backover Accidents
21
Avoid Machine Tip over
21
Use Special Care When Lifting Objects
22
Add and Operate Attachments Safely
22
Keep the Operator Protective Structure (OPS) in Place
23
Safety-Maintenance Precautions
24
Park and Prepare for Service Safely
24
Service Cooling System Safely
24
Remove Paint before Welding or Heating
25
Make Welding Repairs Safely
26
Drive Metal Pins Safely
26
Safety-Safety Signs
27
Safety Signs
27
Operation-Operator's Station
39
Pedals, Levers, and Panels
39
Control Lever Switches Road Builder
40
Live Heel Grapple
40
Front Switch Panel
43
Front Switch Panel Functions
44
Switch Panel
45
Pilot Control Shut-Off Lever
45
Horn
46
Power Boost Switch
47
Travel Alarm and Travel Alarm Cancel Switch-If Equipped
48
Cab Heater and Air Conditioner- Side Entry Cab
49
Cab Heater and Air Conditioner-Rear Entry Cab
51
Operating the AM/FM Radio
51
Side Entry Cab Door Handles
52
Side Entry Cab Door Release Lever
52
Rear Entry Cab Door Handles
53
Secondary Exit
54
Adjusting the Seat
55
Fire Extinguisher
56
Hydraulic Oil Tank Pressure Vent
57
Operation-Operating the Machine
58
Before Starting Work
58
Operator's Daily Machine Check before Starting
58
Starting Engine
59
Starting in Cold Weather
61
Cold Weather Warm-Up
62
Travel Pedals and Levers
63
Control Levers-Road Builder
64
Control Levers-Live Heel Grapple
66
Control Levers-Processor
68
Control Levers-Articulated Grapple/Valve in Head
70
Control Lever Pattern Operation-Machine Equipped with Excavator Front
71
Backhoe Control Lever Pattern
71
Excavator Front Only-Zaxis 200LC
72
Operating in Water and Mud
73
Driving up a Steep or Slippery Slope
74
Lifting
74
Lower Boom with Engine Stopped-Zaxis 200LC, 250
75
Lower Boom with Engine Stopped-Zaxis 350
75
Parking the Machine
77
Loading Machine on a Trailer
78
Cab Tilting Procedure
79
Shipping Dimensions-Zaxis 200LC Forester Road Builder with 2.39 M (7 Ft 10 In.) Track Width, Side Entry Cab
81
Shipping Dimensions-Zaxis 200LC Forester Live Heel Grapple with 2.92 M (9 Ft 7 In.) Track Width, Rear Entry Cab
83
Shipping Dimensions-Zaxis 200LC Forester Articulated Grapple, Rear Entry Cab
85
Shipping Dimensions-Zaxis 250 Forester Road Builder, Side Entry Cab
87
Forester Road Builder, Side Entry Cab-High Drawbar
88
Forester Live Heel Grapple, Rear Entry Cab
90
Forester Butt-N-Top Grapple, Rear Entry Cab
91
Shipping Dimensions-Zaxis 350 Forester Road Builder, Side Entry Cab
92
Forester Road Builder, Side Entry Cab-High Drawbar
93
Forester Live Heel Grapple, Rear Entry Cab
94
Forester Butt-N-Top Grapple, Rear Entry Cab
95
Towing Machine
96
Maintenance-Machine
97
Diesel Fuel
97
Low Sulfur Diesel Fuel Conditioner
97
Handling and Storing Diesel Fuel
98
Alternative and Synthetic Lubricants
98
Diesel Engine Oil
99
Hydraulic Oil
100
Swing Gearbox, Travel Gearbox and Pump Gearbox Oils
101
Track Roller, Front Idler, and Carrier Roller Oil
102
Track Adjuster, Working Tool Pivots, Swing Bearing, and Swing Gear Grease
102
Cab and Riser Tilt Power Pack Oil
103
Maintenance-Periodic Maintenance
104
Service Your Machine at Specified Intervals
104
Check the Hour Meter Regularly
104
Prepare Machine for Maintenance
104
Open Access Doors for Service
105
Open Engine Hood for Service
105
Fuel Tank
105
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit
107
Maintenance and Repair Record Keeping System
108
Maintenance-As Required
113
Clean Fuel Tank Inlet Screen
113
Drain Fuel Tank Sump
113
Clean Radiator Air Inlet Screen
114
Drain Water Separator
114
Bleed Air from Fuel System
115
Clean Air Cleaner Dust Valve
115
Check Track Sag
116
Adjust Track Sag
117
Windshield Washer Fluid Level
118
Check Hydraulic Oil Level in Cab Tilt Power Pack
118
Vent Hydraulic Oil Tank Pressure
119
Replace Oil Cooler Debris Screen-Zaxis 200LC, Zaxis 250
120
Maintenance-Every 10 Hours or Daily
121
Check Engine Oil Level
121
Check Recovery Tank Coolant Level
122
Check Hydraulic Oil Level
123
Grease Working Tool Pivots
125
Maintenance-Every 50 Hours
126
Grease Swing Bearing
126
Maintenance-After First 50 Hours
127
Inspect and Re-Torque Track Hardware
127
Maintenance-Every 250 Hours
129
Check Swing Gearbox Oil Level
129
Drain Hydraulic Tank Sump
129
Check Pump Drive Gearbox Oil Level
130
Check Radiator Coolant Level
131
Check Battery Electrolyte Level and Terminals
132
Check Travel Gearbox Oil Level
134
Clean or Replace Dusty Primary Element
135
Inspect and Re-Torque Track Hardware
136
Clean Spark Arrester (if Equipped)
136
Maintenance-Every 500 Hours
137
Change Engine Oil and Replace Filter
137
Grease Swing Bearing Gear
139
Replace Fuel Filter
140
Replace Water Separator
140
Check Air Intake Hoses
141
Maintenance-Every 1000 Hours
142
Change Swing Gearbox Oil
142
Replace Hydraulic Tank Oil Filter
143
Replace Pilot System Oil Filter
145
Change Pump Drive Gearbox Oil
146
Replace Air Cleaner Elements
147
Replace Air Cleaner Dust Valve
147
Check and Adjust Fan Belt Tension
148
Maintenance-Every 2000 Hours
149
Drain Cooling System
149
Diesel Engine Coolant
150
Cooling System Fill and Deaeration Procedure
151
Change Travel Gearbox Oil
152
Clean the Engine Crankcase Ventilation Tube
152
Adjust Engine Valve Clearance
153
Replace High Pressure Supply Filter-Zaxis 200LC, Zaxis 250
153
Replace Case Drain Filter-Zaxis 200LC, Zaxis 250
154
Replace Return Oil Filter-Zaxis 200LC, Zaxis 250
154
Maintenance-Every 4000 Hours
155
Change Hydraulic Tank Oil, Clean Suction Screen-Zaxis 200LC, 250
155
Change Hydraulic Tank Oil, Clean Suction Screen-Zaxis 350
158
Miscellaneous-Machine
161
Do Not Service or Adjust Injection Nozzles or Injection Pump
161
Do Not Service Control Valves, Cylinders, Pumps or Motors
161
Precautions for Alternator and Regulator
161
Handling, Checking and Servicing Batteries Carefully
162
Using Booster Batteries-24-Volt System
164
Using Battery Charger
165
Replacing Batteries
165
Welding on Machine
166
Clean the Machine Regularly
166
Check and Clean Windshield Regularly
167
Adding 12-Volt Accessories
167
Replacing Fuses
168
Drain Air Compressor Accumulator
172
Adjusting Bucket to Arm Joint
172
Track Sag General Information
173
Unified Inch Bolt and Cap Screw Torque Values
174
Metric Bolt and Cap Screw Torque Values
175
Miscellaneous-Operational Checkout
176
Operational Checkout
176
Operator Station Checks-Key Switch On, Engine off
176
Operator Station Checks-Engine on
177
Miscellaneous Checks
187
Miscellaneous-Troubleshooting
191
Using Troubleshooting Charts
191
Engine
192
Electrical System
196
Front Attachments Electrical Controls (Live Heel Grapple, Thumb)
198
Hydraulic System
199
Miscellaneous-Storage
201
Prepare Machine for Storage
201
Miscellaneous-Machine Numbers
202
Record Product Identification Number (PIN)
202
Record Engine Serial Number
202
Record Travel Motor Serial Numbers
202
Record Swing Motor Serial Number
203
Keep Proof of Ownership
203
Keep Machines Secure
203
Miscellaneous-Specifications
204
Engine Specifications
204
Drain and Refill Capacities
206
Zaxis 200LC Forester Road Builder-Machine Specifications
208
Zaxis 200LC Forester Live Heel Grapple-Machine Specifications
210
Zaxis 200LC Forester Articulated Grapple-Machine Specifications
212
Zaxis 200LC Forester Road Builder-Working Ranges
214
Zaxis 200LC Forester Live Heel Grapple-Working Ranges
215
Zaxis 200LC Forester Articulated Grapple-Working Ranges
216
Zaxis 200LC Forester Road Builder-Lift Capacity, Kg (Lb)
217
Zaxis 200LC Forester Live Heel Grapple, 9 Ft 7 In. Track Width-Lift Capacity, Kg (Lb)
219
Zaxis 200LC Forester Articulated Grapple, 9 Ft 2 In. Track Width-Lift Capacity, Kg (Lb)
220
Zaxis 200LC Forester Articulated Grapple, 9 Ft 7 In. Track Width- Lift Capacity, Kg (Lb)
221
Zaxis 250 Forester Road Builder-Machine Specifications
222
Zaxis 250 Forester Live Heel Grapple-Machine Specifications
224
Zaxis 250 Forester Butt-N-Top Grapple-Machine Specifications
226
Zaxis 250 Forester Road Builder, 9 Ft 9 In. Arm-Working Ranges
228
Zaxis 250 Forester Road Builder, 10 Ft 2 In. Arm-Working Ranges
229
Zaxis 250 Forester Live Heel Grapple-Working Ranges
230
Zaxis 250 Forester Butt-N-Top Grapple-Working Ranges
231
Zaxis 250 Forester Road Builder-Lift Capacity, Kg (Lb)
232
Zaxis 250 Forester Road Builder High Drawbar-Lift Capacity, Kg (Lb)
233
Zaxis 250 Forester Live Heel Grapple
234
Zaxis 250 Forester Articulated Grapple
235
Zaxis 350 Forester Road Builder-Machine Specifications
236
Zaxis 350 Forester Live Heel Grapple-Machine Specifications
238
Zaxis 350 Forester Butt-N-Top Grapple-Machine Specifications
240
Zaxis 350 Forester Live Heel Grapple-Working Ranges
242
Zaxis 350 Forester Butt-N-Top Grapple-Working Ranges
243
Zaxis 350 Forester Road Builder-Lift Capacity, Kg (Lb)
244
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Hitachi Zaxis 200LC Specifications
General
Brand
Hitachi
Model
Zaxis 200LC
Category
Excavators
Language
English
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