CLUTCH/GEAR SELECTOR
9.
SERVICE INFORMATION 9-1
INVESTIGATION OF FAULTS 9-2
DISMANTLING THE COVER OF THE RHS
CASING OF THE ENGING 9-3
CLUTCH 9-4
GEAR PRIMARY COMMAND 9-10
GEAR SELECTOR/BOX 9-11
INSTALLATION OF THE COVER ON RHS
CASING OF THE ENGINE 9-12
CBX250
SERVICE INFORMATION
GENERAL INSTRUCTIONS
•Services of repair in the clutch and selector gears can make with the engine installed in the chassis.
•Viscosity and the level of engine oil directly affect the functioning of the clutch. It is not recommended the use of at-
tachments. If the clutch not decouples or if the motorcycle vibrates with the clutch decoupled, inspect the engine oil
and its level before make reservations in the system of clutch.
•In case of required to be made services in the transmission, drum of gears, calliper gearbox and axle of the
forks, remove the engine and apart their casing (Section 11).
•Refer to Section 11 to obtain information with regard to repair the spindle of changing gears.
SPECIFICATIONS
Unit: mm
TORQUE VALUES
Nut of locks of the body of clutch
108 N.m (10,8 kg.m)
Apply oil to the thread and to areas of set-
tlement. Lock nut of locks.
Nut primary gear command 108 N.m (10,8 kg.m) Apply oil to the thread and to areas of
settlement.
Bolt arm limiter drum 12 N.m (1,2 kg.m)
Bolt of the plate leva 12 N.m (1,2 kg.m)
TOOLS
Support of the body of clutch
07724-0050002
Support of the body of clutch 07JMB-MN50301
Item Value Service Limit
Clutch Free Play of the lever clutch 10 – 20 —
Free length of the spring of clutch 35,6 44,7
Thickness of the disk clutch 2,92 – 3,08 2,69
Twist of the plate — 0,30
D. I. de la campana clutch 25,000 – 25,021 25,04
Guide to the bell of the clutch D.I. 19,990 – 20,010 22,05
D.E. 24,959 – 24,980 27,90
D. E. of the main axle to guide to the bell of the clutch 19,959 – 19,980 21,91
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