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UDC330E
Honeywell UDC330E User Manual
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Setpoint
Rate/Ramp/Soak Prog
ram Operation
5/00
UDC3300 Expanded Model: DC330E U
ser Manual
61
24180
IN 1
Ratio
Bias
•
••
IN 2
Ratio
Bias
•
••
12
PV
Source
IN 2
In Alg2
RSP
Source
Input 1
Input 2
Output 1
Output 2
INPUT A
INPUT B
INPUT C
INPUT
ALGORITHM 1 or 2
FEEDFORWARD
INPUT A ONLY
To RSP
SP
Source
SP
PV
Remote SP
Local SP
SP
2SP
3SP
To RSP
•
To RSP
PID
CONTROL
ALGORITHM
Loop 1 or Loop 2
FEEDFORWARD
SUMMER OR
MULTIPLIER
OUTPUT
Output
without
Feedforward
or Manual
Mode
To Final
Control
Element
None
OUT 2
In Alg1
IN 3
Ratio
Bias
•
••
3
•
To RSP
IN 3
Input 1
Input 2
In Alg 1
In Alg 2
Output 2
Output 1
Input 3
Input 1
Input 2
In Alg 1
In Alg 2
Output 2
Output 1
Input 3
Input 3
Figure 4-1 Functional Overv
iew
Block Diagram of a Single Loop (Loop #1) or
Dual Loop Controller (Loop #1 and Loop #2)
70
72
Table of Contents
Default Chapter
3
About this Document
3
Table of Contents
5
1 Introduction
11
Overview
11
CE Conformity (Europe)
11
Figure 1-1 Operator Interface Displays and Indicators
11
Function Keys
12
Table 1-1 Function of Keys
12
2 Installation
13
Mounting
13
Figure 2-1 Dimensions
13
Wiring
14
Figure 2-2 Mounting Method
14
Table 2-1 Permissible Wiring Bundling
15
Figure 2-3 Composite Wiring Diagram
16
Figure 2-4 Line Voltage Wiring
17
Figure 2-5 Input #1/#2 Connections
18
Table 2-2 Input 2 Jumper Selections
19
Figure 2-6 Two HLAI Replace 2Nd LLAI Connections
19
Figure 2-7 Electromechanical Relay Output - Model DC330X-EE-XXX
20
Figure 2-8 Solid State (SS) Relay Output - Model DC33-X-AA-XX
21
Figure 2-9 10-Amp SS External Relay Output - Model DC330X-SS-XX
21
Figure 2-10 Open Collector Output - Model DC330X-TT-XXX
22
Figure 2-11 Current Output Current/Time Duplex, Time/Current Duplex, Position Proportional or Three Position Step Control
23
Figure 2-12 Auxiliary Output and Three-Relay Output
23
Figure 2-13 Position Proportional Output or Three Position Step-Models
24
Figure 2-14 Auxiliary Output Connections-Models DC330X-XX-2XX, DC330X-XX-5XX
25
Figure 2-15 Digital Inputs Connections-Model DC330X-XX-XX3
25
Figure 2-16 RS422/485/ASCII or Modbus Communications Option Connections
26
Figure 2-17 Transmitter Power for 4-20 Ma 2-Wire Transmitter Using Open Collector Alarm 2 Output-Model DC330X-XT-XXX
27
Figure 2-18 Transmitter Power for 4-20 Ma 2-Wire Transmitter Using Auxiliary Output-Model DC330X-XX-2XX or DC330X-XX-5XX
27
Table 2-3 Control Relay Contact Information
28
Table 2-4 Alarm Relay Contact Information
28
3 Configuration
29
Overview
29
Figure 3-1 Prompt Hierarchy
29
Configuration Procedure
32
Table 3-1 Configuration Procedure
32
Loop 1 Tuning Parameters Set up Group
33
Table 3-2 Loop 1 Tuning Group Function Prompts
33
Loop 2 Tuning Parameters Set up Group
35
Table 3-3 Loop 2 Tuning Group Function Prompts
35
SP Ramp, SP Rate, or SP Programming Set up Group
37
Table 3-4 SP Ramp Function Prompts
37
Accutune Set up Group
39
Table 3-5 Accutune Group Function Prompts
39
Algorithm Data Set up Group
40
Table 3-6 Algorithm Group Function Prompts
40
Output Algorithm Parameters Set up Group
44
Table 3-7 Output Algorithm Group Function Prompts
44
Input 1 Parameters Set up Group
46
Table 3-8 Input 1 Group Function Prompts
46
Input 2 Parameters Set up Group
47
Table 3-9 Input 2 Group Function Prompts
47
Input 3 Parameters Set up Group
49
Table 3-10 Input 3 Group Function Prompts
49
Loop 1 Control Parameters Set up Group
50
Table 3-11 Control Group Function Prompts
50
Loop 2 Control Parameters Set up Group
52
Table 3-12 Loop 2 Control Parameters Set up Group
52
Options Set up Group
54
Table 3-13 Options Group Function Prompt
54
Communications Set up Group
55
Table 3-14 Communications Group Function Prompts
55
Alarms Set up Group
57
Table 3-15 Alarms Group Function Prompts
57
Display Parameters Set up Group
59
Table 3-16 Display Group Function Prompts
59
Calibration Group
60
Maintenance Parameters Set up Group
60
Table 3-17 Maintenance Group Function Prompts
60
Status Group
61
4 Operation
63
How to Power up the Controller
63
Monitoring Your Controller
63
Table 4-1 Lower Display Key Parameter Prompts
64
Table 4-2 Error Messages
65
Start-Up Procedure
66
Table 4-3 Procedure for Starting up the Controller
66
Operating Modes
67
Setpoints
67
Using Two Sets of Tuning Constants
68
Table 4-4 Setpoint Selection Indication
68
Table 4-5 Procedure for Selecting Two Sets of Tuning Constants
68
Table 4-6 Procedure for Setting Switchover Values
68
Table 4-7 Procedure for Setting Tuning Constant Values
69
Table 4-8 Procedure for Switching PID SETS from the Keyboard
69
Alarm Setpoints
70
Two Loops of Control
70
Table 4-9 Procedure for Displaying or Changing the Alarm Setpoints
70
Figure 4-1 Functional Overview Block Diagram of a Single Loop (Loop #1) or Dual Loop Controller (Loop #1 and Loop #2)
71
Figure 4-2 Functional Overview Block Diagram of Internal Cascade of a
72
Table 4-10 Control Loops Selections
73
Table 4-11 Two Loop Functionality and Restrictions (Models DC330E-EE-2XX or DC330E-EE-5XX)
74
Table 4-12 Two Loop Functionality and Restrictions (Models DC330E-KE-2XX or DC330E-KE-5XX)
75
Table 4-13 Procedure for Selecting 2-Loop Algorithm
76
Table 4-14 Procedure for Selecting Output Algorithm
76
Table 4-15 Procedure for Selecting Control Parameters
76
Monitoring Two Loops of Control
77
Table 4-16 Procedure for Selecting Tuning Parameters
77
Table 4-17 Digital Display Indication-Two Loops
77
Operating Two Loops of Control
78
Three Position Step Control Algorithm
79
Input Math Algorithms
79
Table 4-18 Procedure for Displaying the 3PSTEP Motor Position
79
Digital Input Option (Remote Switching)
82
Table 4-19 Digital Input Option Action on Contact Closure
82
Fuzzy Overshoot Suppression
84
Accutune
84
Table 4-20 Digital Input Combinations "DIG IN1" or "DIG IN2
84
Table 4-21 Accutune Rules and Regulations
85
Table 4-22 Procedure for Starting TUNE (Demand) Tuning
86
Table 4-23 Procedure for Using TUNE at Start-Up for Duplex
87
Table 4-24 Procedure for Using SP Tuning at Start-Up
87
Entering a Security Code
89
Table 4-25 Procedure to Enter a Security Code
89
Carbon Potential
90
Figure 4-3 UDC 3300 Controller Being Used to Control the Carbon Potential of a Furnace's Atmosphere
90
Health Watch
91
5 Setpoint Rate/Ramp/Soak Program Operation
93
Setpoint Ramp Rate
93
Single Setpoint Ramp
93
Table 5-1 Procedure for Running a Setpoint Ramp
94
Setpoint Ramp/Soak Programming Option
95
Table 5-2 Program Contents
96
Figure 5-1 Ramp/Soak Profile Example
98
Figure 5-2 Program Record Sheet
99
Table 5-3 Run/Monitor Functions
100
6 Appendix A - Environmental and Operating Conditions
103
7 Appendix B - Model Selection Guide
105
8 Appendix C - Configuration Record Sheet
107
9 Appendix D - Position Proportional Calibration
111
Position Proportional Control Output Calibration
111
Table 9-1 Calibration Procedure
112
10 Appendix E - Input Ranges
115
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Honeywell UDC330E Specifications
General
Brand
Honeywell
Model
UDC330E
Category
Controller
Language
English
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