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Honeywell UDC2800 User Manual

Honeywell UDC2800
432 pages
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UDC2800 Universal Digital Controller
Release 110.2
Product Manual
51-52-25-157
Revision 5.0
June 2022

Table of Contents

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Honeywell UDC2800 Specifications

General IconGeneral
Control ModesPID, ON/OFF, Manual
MountingPanel Mount
DisplayDual 4-digit LED
Input TypesThermocouple, RTD, mA, mV, V
Output TypesRelay
Power Supply100-240 VAC, 50/60 Hz
CommunicationRS-485 Modbus RTU
Enclosure RatingNEMA 4X

Summary

About This Guide

Special Terms

Lists symbols and their definitions used in the document.

References

Lists related documents for further reference.

Introduction to UDC2800 Controller

Controller Features

Lists key features of the UDC2800 controller.

Operator Interface Overview

Details the controller's display elements and their functions.

Analog Inputs

Explains the capabilities and configuration of the two analog inputs.

Digital Inputs

Details the function of the two isolated digital inputs for remote control.

Outputs

Lists the available output types for the UDC2800 controller.

Alarms

Explains the alarm functionality, setpoints, and types.

Communications

Describes communication options like Modbus RTU and Ethernet TCP/IP.

Regulatory Compliance

Covers CE conformity and FCC information for North America.

Controller Installation Procedures

Installation Overview and Specifications

Summarizes operating limits and specifications for installation.

Model Number Interpretation

Guide to understanding the controller's model number for selection.

Mounting Guidelines

Physical considerations and procedures for mounting the controller.

Wiring Requirements

Electrical considerations, mains power, and circuit wiring for installation.

Wiring Diagrams

Identifies requirements and shows various wiring diagrams for controller connection.

Controller Configuration

Configuration Prompt Hierarchy

Illustrates the hierarchy of setup and function prompts.

Security Setup Group

Configures lockout, password, and product restoration settings.

Tuning Setup Group

Establishes appropriate values for tuning constants.

Setpoint Ramp/Program Setup Group

Configures setpoint ramps, rates, and programs.

Accutune Setup Group

Manages automatic PID tuning for control loops.

Algorithm Setup Group

Configures various algorithms and timer functions.

Output Setup Group

Selects and configures output types, digital status, and current output.

Input Setup Group

Configures parameters required for Input 1 and Input 2.

Control Setup Group

Manages controller process control including tuning, setpoints, and limits.

Communications Group

Configures controller communication via Bluetooth, Modbus, or Ethernet.

Alarms Setup Group

Configures alarm conditions, setpoints, and output selections.

Calibration Procedures

Guides calibration for inputs, slidewire, current, and auxiliary outputs.

Configuration Record Sheet

Worksheet to record controller configuration values.

Controller Monitoring and Operation

Operator Interface

Details the controller's display elements and key functions.

Security and Lockout

Procedures for entering security codes and managing lockout features.

Viewing Operating Parameters

Guides on viewing operating parameters and annunciators on the lower display.

Diagnostic Messages

Explains diagnostic messages and their meanings for troubleshooting.

Startup Procedure

Step-by-step guide for initial controller startup and configuration.

Control Modes

Defines and explains different control modes like Automatic and Manual.

Setpoint Management

Details how to configure and change local and remote setpoints.

Accutune III Tuning

Covers the autotuning method for self-regulating and integrating processes.

Fuzzy Overshoot Suppression

Minimizes process variable overshoot using fuzzy logic.

Tuning Constant Sets

Explains how to use and switch between four sets of tuning constants.

Auto/Manual Station Mode

Describes the Auto/Manual Station mode and its function.

Alarm Setpoint Configuration

Configures alarm conditions, setpoints, types, and states.

Three Position Step Control

Explains the algorithm for controlling valves or actuators via two relays.

Failsafe Operation

Procedures for configuring failsafe output values and modes.

Setpoint Rate and Program

Configuration for setpoint rates, ramps, and programs.

Input Calibration Procedures

Calibration Overview

Describes field calibration procedures for Inputs 1 and 2.

Range Values

Lists PV input range values for various sensor types.

Equipment and Wiring

Lists necessary equipment and wiring instructions for inputs.

Calibration Process

Step-by-step guide for calibrating Input 1 or Input 2.

Restore Factory Calibration

Procedure to restore factory calibration constants for input actuation types.

Output Calibration Procedures

Current Output Calibration

Calibrates the controller's output for proper current delivery over a range.

Auxiliary Output Calibration

Calibrates the auxiliary output to provide proper current over a desired range.

Position Proportional and Three Position Step Calibration

Guides calibration for Position Proportional and Three Position Step outputs.

Restore Output Factory Calibration

Restores factory calibration constants for Current and Auxiliary Outputs.

Troubleshooting and Service

Troubleshooting Overview

Introduces factors affecting performance and problem investigation order.

Troubleshooting Aids

Provides guidance on handling error messages and failure symptoms.

Power-up and Status Tests

Describes diagnostic tests performed at power-up and status checks.

Background Tests and Diagnostics

Details ongoing background tests for data and memory integrity.

Troubleshooting Procedures

Lists numerical troubleshooting procedures for various failure symptoms.

Controller Parts List

Exploded View

Shows an exploded view of the UDC2800 Controller with labeled parts.

Parts Identification

Lists part numbers by key number for the UDC2800 controller.

Honeywell EasySet Configuration

EasySet App Overview

Introduces the EasySet app for instrument configuration via Bluetooth.

Communications Setup

Procedure to set up mobile device communication parameters for EasySet app.

Configuration Management

Steps to upload, edit, and download instrument configurations using the app.

Maintenance Data Access

Displays key operating and status parameters for diagnostics via the app.

Firmware Update Procedure

Guide to updating UDC2800 device firmware using the EasySet IOS app.

Legacy Device Configuration Transfer

Instructions for exporting configuration from legacy devices and importing to UDC2800.

Modbus RTU Function Codes 20 & 21

Modbus RTU Message Format

Details the format of Modbus RTU messages for data transmission.

General Modbus Information

Explains Modbus RTU function codes for process data access.

Register Address Structures

Describes the structure of register addresses for parameter access.

Read Configuration Data

Details function code 20 for reading configuration database items.

Write Configuration Data

Details function code 21 for writing configuration database items.

Modbus Parameter Mapping

Information on reading, writing, and overriding parameters via Modbus.

Setpoints Register Map

Explains how to use local setpoints and their register addresses.

Standard Modbus Parameters

Modbus RTU Message Format

Details the format of Modbus RTU messages for data transmission.

Modbus RTU Function Codes

Explains the subset of Modbus RTU function codes used for process data access.

Digital I/O Register Maps

Maps register addresses for digital input and output parameters.

Loop Value Register Maps

Maps register addresses for loop value parameters.

Analog Input Register Map

Maps register addresses for analog input parameters.

Math and Calculated Value Registers

Maps registers for math, calculated value, or status parameters.

Set Point Program Register Maps

Maps register addresses for set point program values and segments.

Modbus Communication Exceptions

Exception Code Definitions

Defines and describes Modbus RTU data layer status exception codes.

Ethernet TCP/IP Configuration

Network Overview

General overview of Ethernet TCP/IP configuration and network setup.

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