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Honeywell UDC3300 User Manual

Honeywell UDC3300
118 pages
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Sensing and Control
UDC3300
Expanded Model: DC330E
User Manual
51-52-25-79
5/00

Table of Contents

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Honeywell UDC3300 Specifications

General IconGeneral
MountingPanel mount
Input TypesThermocouple, RTD, mA, V
Output TypesRelay
Communication ProtocolsRS-232, RS-485
Power Supply100-240 VAC, 50/60 Hz or 24 VDC
Temperature RangeDepends on sensor type (thermocouple, RTD)
Operating Temperature0 to 50 °C
AlarmsConfigurable alarms
Dimensions96 x 96 mm

Summary

Notices and Trademarks

Warranty/Remedy

Honeywell warrants goods against defects, providing repair or replacement. Buyer's sole remedy.

About This Document

Abstract

Manual contains info for UDC3300 controller installation, configuration, and operation.

Contacts

Lists Honeywell websites and telephone numbers for customer support and inquiries.

1. Introduction

1.1 Overview

UDC 3300 is a microprocessor-based controller for regulating temperature and other variables.

1.2 CE Conformity (Europe)

Product conforms to European Council Directives for Low Voltage and EMC.

1.3 Function Keys

Explains the function of each key on the controller's front panel.

2. Installation

2.1 Mounting

Details on controller mounting, physical considerations, and panel cutout dimensions.

Mounting Method

Step-by-step instructions for securely mounting the controller into a panel.

2.2 Wiring

Electrical considerations, precautions, grounding, and wiring diagrams for controller connections.

Composite Wiring

Diagram illustrating composite wiring connections for various terminals on the controller.

Input#1/Input #2

Instructions for connecting thermocouples, RTD, mV, volts, 0-10V, and 4-20mA inputs.

Time Proportional Output

Explains Time Proportional outputs and shows wiring for Electromechanical Relay Output.

Current Output/Universal Output

Shows wiring connections for models with Current Output and two-relay outputs.

Position Proportional Output

Explains calibration for Position Proportional and Three Position Step control outputs.

Auxiliary Output

Diagram for Auxiliary Output connections, used for duplex current output.

Digital Inputs

Diagram illustrating Digital Inputs connections to the controller.

Communications Option

Details RS422/485/ASCII or Modbus and DMCS communication options.

Control Relays

Information on control relay contact information and standard mode operation.

Alarm Relays

Information on alarm relay contact information and failsafe mode operation.

3. Configuration

3.1 Overview

Controller is pre-configured; input type, output algorithm, and tuning are necessary.

ACCUTUNE

Lists Accutune group function prompts including FUZZY, ACCUTUNE, ACCUTUN2, etc.

ALGORITHM

Lists Algorithm group function prompts including CONT ALG, PIDLOOPS, etc.

INPUT 1

Lists Input 1 group function prompts including IN1 TYPE, XMITTER1, etc.

INPUT 2

Lists Input 2 group function prompts including IN2 TYPE, XMITTER2, etc.

INPUT 3

Lists Input 3 group function prompts including IN3 TYPE, XMITTER3, etc.

CONTROL

Lists Control group function prompts including PV SOURC, PID SETS, etc.

3.2 Configuration Procedure

Step-by-step guide on how to configure the controller's settings.

3.3 Loop 1 Tuning Parameters Set Up Group

Details function prompts for Loop 1 tuning, e.g., PROP BD, RATE MIN, SECURITY.

3.4 Loop 2 Tuning Parameters Set Up Group

Details function prompts for Loop 2 tuning, e.g., PROPBD3, RATE3MIN, etc.

3.5 SP Ramp, SP Rate, or SP Programming Set Up Group

Configuration for Setpoint Ramp, Rate, and Programming options.

3.6 Accutune Set Up Group

Function prompts for Accutune settings: FUZZY, ACCUTUNE, KPG, CRITERIA.

3.7 Algorithm Data Set Up Group

Function prompts for algorithm data: CONT ALG, PIDLOOPS, OUT OVRD, TIMER, PERIOD, START, L DISP.

3.8 Output Algorithm Parameters Set Up Group

Prompts for Loop 1 and Loop 2 Output Algorithms.

3.9 Input 1 Parameters Set Up Group

Function prompts for Input 1 configuration: IN1 TYPE, XMITTER1, ANALYTIC, etc.

3.10 Input 2 Parameters Set Up Group

Function prompts for Input 2 configuration: IN2 TYPE, XMITTER2, etc.

3.11 Input 3 Parameters Set Up Group

Function prompts for Input 3 configuration: IN3 TYPE, XMITTER3, etc.

3.12 Loop 1 Control Parameters Set Up Group

Prompts for Loop 1 control parameters: PV SOURC, PID SETS, etc.

3.13 Loop 2 Control Parameters Set Up Group

Prompts for Loop 2 control parameters: PV2 SRC, FORCE MA, etc.

3.14 Options Set Up Group

Prompts for options configuration: AUX OUT, 4mA VAL, DIG IN 1, etc.

3.15 Communications Set Up Group

Prompts for communications configuration: ComSTATE, Com ADDR, BAUD, DUPLEX.

3.16 Alarms Set Up Group

Function prompts for Alarm settings: A1S1 VAL, A1S2 VAL, A1S1TYPE, etc.

3.17 Display Parameters Set Up Group

Prompts for display settings: DECIMAL, DECIMAL2, TEMPUNIT, etc.

3.18 Calibration Group

Prompts used for field calibration purposes.

3.19 Maintenance Parameters Set Up Group

Prompts for maintenance parameters: Timer 1, Timer 2, Counter 1, etc.

3.20 Status Group

Prompts for determining controller failure reasons.

4. Operation

4.1 How to Power Up the Controller

Steps for powering up the controller and initial diagnostic tests.

4.2 Monitoring Your Controller

Describes how to monitor controller status via operator interface and parameters.

4.3 Start-up Procedure

Step-by-step procedure for starting up and tuning the controller.

4.4 Operating Modes

Describes the controller's operating modes (Manual, Automatic, Cascade).

4.5 Setpoints

Explains configuration of single, two, or three local/remote setpoints.

4.6 Using Two Sets of Tuning Constants

Procedure for selecting two sets of tuning constants or gain scheduling.

4.7 Alarm Setpoints

Procedure for displaying or changing alarm setpoints.

4.8 Two Loops of Control

Explains operation with two independent loops or internal cascade control.

Override Rules

Rules for high/low output override selection.

Two Loop Restrictions

Functionality and restrictions for two loop models (EE-2XX, EE-5XX).

Select 2-loop Algorithm

Procedure for selecting a 2-loop algorithm.

Select the Output Algorithm for Each Loop

Procedure for selecting output algorithms for each loop.

4.9 Monitoring Two Loops of Control

How to monitor Loop 1 or Loop 2 status and parameters.

4.10 Operating Two Loops of Control

Operation of two loops identical to single loop, except for TUNING 2.

4.11 Three Position Step Control Algorithm

Controls a valve using two output relays; tuning does not function with this algorithm.

4.12 Input Math Algorithms

Controller has two input algorithms for derived PV or remote setpoint.

Totalizer Function

Calculates and displays total flow volume measured by Input 1.

4.13 Digital Input Option (Remote Switching)

Detects external contacts for digital inputs and responds based on configuration.

4.14 Fuzzy Overshoot Suppression

Minimizes overshoot after setpoint change or disturbance.

4.15 Accutune

Describes types of Accutune: Demand Tuning, Setpoint Tuning, PV Adapt.

4.16 Entering a Security Code

Procedure to enter or change the security code.

4.17 Carbon Potential

Controls atmosphere's carbon potential using ZrO2 sensor and thermocouple.

4.18 Health Watch

Provides diagnostic data to monitor performance, predict failures, and minimize downtime.

6. Appendix A – Environmental and Operating Conditions

Ambient Temperature

Specifies temperature ranges for operation and storage of the controller.

Relative Humidity

Specifies humidity ranges for operation and storage of the controller.

Input Accuracy

Specifies typical input accuracy and field calibratable accuracy.

CE Conformity Special Conditions (Europe)

Requirements for shielded cables and digital instrumentation in noisy environments.

7. Appendix B – Model Selection Guide

Output #1

Codes for selecting the primary output type (e.g., Current, Relay).

Software Options

Codes for selecting various software options like Math Option, SPP, 2 Loops.

PV Input

Codes for selecting Process Variable input types (Thermocouple, RTD, Linear, etc.).

Options

Codes for controller options like power supply, bezel type, and terminal covers.

8. Appendix C – Configuration Record Sheet

TUNING

Section for recording TUNING group parameter values for controller configuration.

SP RAMP

Section for recording SP RAMP group parameter values for controller configuration.

INPUT 1

Section for recording INPUT 1 group parameter values for controller configuration.

CONTROL

Section for recording CONTROL group parameter values for controller configuration.

COM

Section for recording COM group parameter values for controller configuration.

ALARMS

Section for recording ALARMS group parameter values for controller configuration.

9. Appendix D – Position Proportional Calibration

9.1 Position Proportional Control Output Calibration

Calibrating Position Proportional control output for proper relay operation.

Procedure

Steps to perform calibration for Position Proportional or 3 Position Step control.

Rules for auto mode vs manual mode

Guidelines for selecting auto or manual calibration modes.

10. Appendix E – Input Ranges

Thermocouples (Per ITS-90)

Input ranges for various thermocouple types according to ITS-90 standard.

Linear

Input ranges for linear signals like Milliamps, Millivolts, and Volts.

Carbon

Input range for Carbon sensor.

Oxygen

Input range for Oxygen sensor.

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