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TABLE OF CONTENTS   I   NOZZLE REPLACEMENT
NOZZLE REPLACEMENT I TABLE OF CONTENTS
NOZZLE REPLACEMENT  G80 RISERS
To view and replace the nozzles, it is necessary to compress the riser spring by grabbing the riser 
seal assembly (FIGURE 32), pressing downward and then holding riser rmly to prevent the spring 
from moving upwards.
The G80 riser has three color-coded opposing nozzles. All G80 nozzles are retained in the nozzle 
housing by the shroud (FIGURE 33) that covers the nozzle housing (turret). To remove the shroud, 
use a Phillips head screwdriver and remove the stainless steel screw at the top of the riser by 
turning it counter-clockwise. Prior to removal of the shroud, take note that the large nozzle arrow 
on top of the shroud’s rubberized logo cap is orientated directly over the larger, long-range nozzle 
(FIGURE 34). This will help with the shroud installation process later.
While rmly holding the compressed spring and seal assembly downward, grab and li the shroud 
o the nozzle housing (FIGURE 35). If preferred, slowly li and release the compressed spring 
and seal assembly then remove them from the riser assembly. Note the orientation of the seal 
assembly for installation later. Or alternatively, continue to rmly hold the compressed spring and 
seal assembly downward while removing and replacing nozzles.
To remove the G80 long-range primary nozzle, use needle-nose pliers to grab the nozzle’s orice 
then pull outward (FIGURE 36). Discard the old nozzle as the removal process can damage the 
nozzle and negatively aect its performance. Prior to nozzle replacement, note that there is a 
notch (recessed area) on the nozzle’s outer ring. Insert the replacement nozzle into the nozzle 
housing with this recess positioned at the top. The correct orientation of the recessed area is 
important as it is part of the G80’s nozzle retention system. Press in rmly until the nozzle stops.
The G80’s short-range and mid-range nozzles are performance matched to all G80 long-range 
nozzles. As a result, replacement of these nozzles is normally required only when a nozzle has 
been damaged. If replacement does become necessary, it is important to note that these nozzles 
must be installed with the correct orientation for optimal performance.
Prior to removal of the short-range or mid-
range nozzle, note the dierences between the 
nozzle on the le and right. When facing the 
short-range and mid-range nozzles:
  G80 Full Circle:  The short-range nozzle is black and on the right side.
  The mid-range nozzle is blue and on the le side.
To remove the short or mid-range nozzle, grab 
and rotate the nozzle 90 degrees to the outside  
(away from turret) then wiggle and pull it 
upward. To install a short-range or mid-range 
nozzle, position the nozzle so the orice is  
pointing outward and to the side. Drop the 
nozzle into position by wiggling it downward. 
The nal step is to rotate the nozzle 90 degrees 
pointing it in the opposite direction of the 
primary long-range nozzle. This action locks the 
nozzle in the nozzle housing.
Prior to installation of the shroud, replace the 
retraction spring and seal assembly (if removed 
prior). To install the nozzle housing shroud,  
position the shroud over the nozzle housing. 
The single opening for the Primary long-range 
nozzle in the shroud must be positioned directly 
over the nozzle. Press into position and conrm 
all three nozzle openings are lined up with 
the nozzles inside. Install the stainless steel 
screw into the rubberized logo cap by turning 
it clockwise until hand tight. If the nozzle size 
or color has been changed, please note that the 
adjustable stator will likely need to be reset. 
Refer to the Stator Adjustment section in  
this manual for information on how to reset  
the stator.
NOZZLE REPLACEMENT  G90 RISERS
To view and replace the nozzles, it is necessary 
to compress the riser spring by grabbing the 
riser seal assembly (FIGURE 37), pressing 
downward and then holding riser rmly to 
prevent the spring from moving upwards.
The G90 riser has three color-coded opposing 
nozzles. All G90 nozzles are retained in the 
nozzle housing (turret) with three setscrews 
(FIGURE 38 & 39). Each setscrew has a 
3
/
32
 inch 
Allen recess at the top. Insert the metal end of 
the Hunter wrench or a 
3
/
32
 inch wrench into 
setscrew that is above the nozzle to be replaced. 
Engage the setscrew and turn counter-
clockwise until the bottom of the setscrew 
clears the top of the nozzle.
FIGURE 32 FIGURE 33 FIGURE 34 FIGURE 35 FIGURE 36
FIGURE 37 FIGURE 38 FIGURE 39