DISASSEMBLING THE ENGINE
C
5
– Pull the idler (1) and the freewheel (2) from the engine
case (only applies to starter models).
– Remove the circlip on the kickstarter idler gear (3) and
pull the kickstarter idler gear with the upper and lower
disk and the needle bearing off of the bearing bolt.
– Forcefully pull the kickstarter shaft (4) out of the
housing and dismount together with the gear wheel,
the bearing and the spring.
– Loosen the bolts on the shift locating drum (5) and on
the shift lock (6).
–Dismount the shift locating drum with the upper and
lower disk as well as the bolt.
– Relieve the shift lock spring and dismount the shift
locking lever together with the bolt, sleeve and spring.
–Dismount the shift shaft.
– Remove the primary pinion (7) and the gear on the
idler shaft (8), pry both woodruff keys out of the shaft
grooves.
REMOVING THE OIL PUMP
–Pry the circlip (9) on the oil pump gear (10) from the
shaft, removing the washer (11), oil pump gear and pin
(12).
– Loosen the three screws and remove the oil pump
cover (13).
–Dismount the oil pump shaft (14) together with the
inner rotor (15), pin and outer rotor (16).
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