Hypertherm HyPerformance Plasma HPR260 User Manual

4
HPR260 Manual Gas Instruction Manual 5-1
Section 5
MAINTENANCE
In this section:
Introduction..................................................................................................................................................................................................5-3
Routine maintenance.................................................................................................................................................................................5-3
System description ....................................................................................................................................................................................5-4
Control and signal cables ..............................................................................................................................................................5-4
Sequence of operation..............................................................................................................................................................................5-5
Gas system purge cycle ...........................................................................................................................................................................5-6
Gas system valve usage ...........................................................................................................................................................................5-6
PCB block diagram....................................................................................................................................................................................5-9
Error codes................................................................................................................................................................................................5-10
Error code troubleshooting – 1 of 10 ..................................................................................................................................5-11
Error code troubleshooting – 2 of 10 ..................................................................................................................................5-12
Error code troubleshooting – 3 of 10 ..................................................................................................................................5-13
Error code troubleshooting – 4 of 10 ..................................................................................................................................5-14
Error code troubleshooting – 5 of 10 ..................................................................................................................................5-15
Error code troubleshooting – 6 of 10 ..................................................................................................................................5-16
Error code troubleshooting – 7 of 10...................................................................................................................................5-17
Error code troubleshooting – 8 of 10 ..................................................................................................................................5-18
Error code troubleshooting – 9 of 10 ..................................................................................................................................5-19
Error code troubleshooting – 10 of 10................................................................................................................................5-20
Power supply states................................................................................................................................................................................5-21
Plasma system operation with pump timeout....................................................................................................................................5-22
CNC operation with pump timeout .....................................................................................................................................................5-23
Initial checks..............................................................................................................................................................................................5-24
Power measurement ...............................................................................................................................................................................5-25
Power supply coolant system servicing..............................................................................................................................................5-26
Draining the coolant system. ......................................................................................................................................................5-26
Coolant system filter................................................................................................................................................................................5-27
Filter replacement..........................................................................................................................................................................5-27
Coolant flow troubleshooting chart .....................................................................................................................................................5-28
Coolant flow tests....................................................................................................................................................................................5-29
Before testing.................................................................................................................................................................................5-29
Using the Hypertherm flow meter..............................................................................................................................................5-29
Manual pump operation...............................................................................................................................................................5-30
Test 1 – return line......................................................................................................................................................................5-31
Test 2 – supply line at ignition console .................................................................................................................................5-31
Test 3 – change the torch.........................................................................................................................................................5-32
Test 4 – supply line to the torch receptacle.........................................................................................................................5-32
Test 5 – return line from the torch receptacle......................................................................................................................5-32
Test 6 – bucket test at the pump............................................................................................................................................5-33

Hypertherm HyPerformance Plasma HPR260 Specifications

General

Cutting Capacity Mild Steel	38 mm
Output Current	30-260 A
Input Voltage	200-600 V, 3-PH
Gas Supply	Oxygen, Air, Nitrogen
Duty Cycle	260 A at 100%