Chapter 5 General Reference 111
INSPECTION CHECKLIST STATUS KEY:
S = Satisfactory R = Recommendation (should be considered for corrective action)
X = Deficient (must be corrected prior to operation) NA = Not Applicable
FREQUENCY ITEM KEY INSPECTION DESCRIPTION STATUS
(S,R,X,NA)
D 1 Labels All load charts, safety & warning labels, and control labels are present
and legible.
D 2 Crane Check all safety devices for proper operation.
D 3 Controls Control mechanisms for proper operation of all functions, leaks and
cracks.
D 4 Station Control and operator's station for dirt, contamination by lubricants, and
foreign material.
D 5 Hydraulic
System
Hydraulic system (hoses, tubes, fittings) for leakage and proper oil
level.
D 6 Hook Presence and proper operation of hook safety latches.
D 7 Rope Proper reeving of wire rope on sheaves and winch drum.
D 8 Pins Proper engagement of all connecting pins and pin retaining devices.
D 9 General Overall observation of crane for damaged or missing parts, cracked
welds, and presence of safety covers.
D 10 Operation During operation, observe crane for abnormal performance, unusual
wear (loose pins, wire rope damage, etc.). If observed, discontinue
use and determine cause and severity of hazard.
D 11 Remote Ctrl Operate remote control devices to check for proper operation.
D 12 Electrical Operate all lights, alarms, etc. to check for proper operation.
D 13 Anti 2-Block Operate anti 2-block device to check for proper operation.
D 14 Other (Per customer requirements)
D 15 Other (Per customer requirements)
M 16 Daily All daily inspection items.
M 17 Cylinders Visual inspection of cylinders for leakage at rod, fittings, and welds.
Damage to rod and case.
M 18 Valves Holding valves for proper operation.
M 19 Valves Control valves for leaks at fittings and between stations.
M 20 Valves Control valve linkages for wear, smoothness of operation, and
tightness of fasteners.
M 21 General Bent, broken, or significantly rusted/corroded parts.
M 22 Electrical Electrical systems for presence of dirt, moisture, and frayed wires.
M 23 Structure All structural members for damage.
M 24 Welds All welds for breaks and cracks.
M 25 Pins All pins for proper installation and condition.
M 26 Hardware All bolts, fasteners and retaining rings for tightness, wear and
corrosion.
M 27 Wear Pads Presence of wear pads.
M 28 Pump &
Motor
Hydraulic pumps and motors for leakage at fittings, seals, and
between sections.
M 29 PTO Transmission/PTO for leakage, abnormal vibration, and noise.
M 30 Hyd Fluid Quality of hydraulic fluid and presence of water.