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Orbitalum ORBIMAT 165 CA
ITW Orbitalum ORBIMAT 165 CA User Manual
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O
p
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For res
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ng th
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Or
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OR
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ORBI
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Machine no.:
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afel
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era
ting inst
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tions in
full before
initia
l operation.
Ret
ain the op
er
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tr
uc
tions f
or f
utu
re
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Cod
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60 2
02 | EN | Tra
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2
Table of Contents
Default Chapter
3
Table of Contents
3
1 About These Instructions
5
Warning Messages
5
Further Symbols and Displays
5
Abbreviations
6
Warning Symbols
6
2 Information and Safety Instructions for the Responsible Body
7
Requirements for the Responsible Body
7
Using the Machine
7
Proper Use
7
Improper Use
7
Machine Constraints
7
Environmental Protection/Disposal
8
Electric Tools and Accessories
8
Basic Safety Instructions
8
3 Product Design
12
Orbimat 165 Ca
12
Orbimat 300 Ca
12
Accessories
13
4 Features and Scope of Application
16
Features
16
Additional Characteristics
16
Orbimat 165 Ca
16
Orbimat 300 Ca Ac/DC
16
Orbimat 300 Ca Avc/Osc
17
Functional Description
17
5 Technical Specifications
18
6 Initial Operation
19
Checking the Parts of Delivery
19
Included with the Machine
19
7 Set-Up and Assembly
20
Control Elements
20
Overview of the Main Control Elements
20
Connections and Control Elements on the Front Panel
20
Operating Concept
22
Operation Via Rotary Knob
22
Operation Via Push Switches (Softkeys)
22
Operation Via an External Keyboard
22
Connection of the Power Source
23
Setting up Machine
23
Connecting a Gas Bottle
23
Connecting Weld Head
23
Detaching Water Hoses
24
Pumping out Coolant
24
Closing off Gas Hose
24
Initial Operation
25
Adding Coolant
25
Commissioning the Power Source
26
8 Operation
29
Auto Programming
29
Setting Parameters
29
Configuring Weld Head
29
Configuring Material
30
Configuring Protective Gas
30
Configuring Pipe Diameter
31
Configuring Wall Thickness
31
Configuring Wire Feed
31
Calculating Procedure
31
Testing the Procedure
32
Preparing Weld Head
32
Preparing Electrode
32
Turning Weld Head
32
Connecting Forming Gas
33
Welding
34
Interrupting the Welding Process
36
Adjusting the Procedure
36
Reasons and Steps for Adjusting Procedure
36
Making Percental Changes
37
Adjusting Individual Parameters
37
Adjusting Gas Times
37
Adjusting Ignition Current, End Current and Current Slope-Off
38
Adjusting the Pool Formation Time
39
Adjusting Welding Current and Transition Times ("Slope")
39
Adjusting Pulse Times
41
Adjusting Weld Speed and Transition Time ("Slope")
41
Changing the Sector
43
Saving and Calling up a Procedure
45
Saving a Procedure
45
Calling up a Procedure
46
Locking Machine with Key Switch
46
Tacking Function
47
Using the Second Gas Pressure Level ("Flow Force")
48
Connecting Supplementary Devic
49
ORB Residual Oxygen Meter
49
Connecting and Configuring the BUP Control Unit
49
TIG Manual Welding Torch
50
External Remote Control
51
External Printer (A4)
51
External Monitor/Lcd (VGA)
52
Monitoring Functions
52
General Information
52
Adjusting Limit Values
52
Data Documentation and Data 10. Servicing, Maintenance, Troubleshooting
54
Management
54
Managing Data
54
Data ("Process Details")
55
Working with External Memory Cards
56
Viewing and Printing Data
57
Software
59
Updating and Backup Functions for the Software
59
Updating Software Components
59
Saving Software Components
60
Restoring Software Components
60
Working in Other Languages
60
Changing the Languag
60
Printing Data in Another Language
61
Creating a New Operating Language
61
Importing Programs from Other Orbitalum Power Sources
61
Importing Procedures
61
Special Keyboard Commands
62
Operation of the System with Other Mains Voltages (OM 165 CA Only)
62
9 Service and Troubleshooting
63
Performing Service Work
63
Pumping out Coolant
63
Performing Motor Calibration
63
Adjusting an External Printer
64
Switching on an Internal Printer
65
Printing a Test Page
66
Service Screen
66
Info
66
Possible Application/Operating Errors
67
Uneven Weld Seam ("Current Fluctuations")
67
Annealing Colors Inside/Outside
67
Wide Seam and no Weld Penetration
67
Uneven Seam/Hole Formation at the End of Welding
68
Ignition Problems
68
Machine Does Not Start
69
List of Error Messages
69
Status LED Indicators
73
Meaning of the Leds
74
Temporarily Deactivating Sensors and Monitoring Functions
76
Sensors
76
Monitoring Limits
76
External Input for Aborting
76
Setting Date and Time
77
10 Servicing, Maintenance, Troubleshooting
78
Maintenance
78
Maintenance Intervals
78
Entering Comments and Application 10.1.2 Storage
79
Servicing/Customer Service
79
11 Overview Wiring Diagram
80
12 Ec Declaration of Conformity
81
Orbimat 165 Ca, Orbimat 300 Ca
81
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ITW Orbitalum ORBIMAT 165 CA Specifications
General
Brand
ITW
Model
Orbitalum ORBIMAT 165 CA
Category
Power Supply
Language
English
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