Overview wiring diagram ORBIMAT CA | Operating instructions
80
orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (09.03.15) OW_ORBIMAT_CA_BA_871060202_04_EN
11. OVERVIEW WIRING DIAGRAM
OCSMAP500A
Emergency Stop Board
FM= 20 A
SSR1
1,6k
X 20 ext. VGA-Monitor
X 24 ext. Mouse
X 22 Print Ext X 21HAP
X 23 ext. Keyboard
X 26 Disk
PC 104 PLUS
BUS Interface
X 27
X 40 FB
X 41 UFB
X 61 TFT Display (LVDS)
X 62 general Display
X 63 Backlight Inv
X 64 inverter
X 66 Print Int
X 80 Spare
X 81 Filter Board
X 82 IF Board
X 83 IF Board
X 84 Motor X 100 UB
X 102 B
X 84 B
X 81 B
X 109A
X 108 A
X 110
X 108 B
Cable 108
cable 84
cable 81
A 1A 2
14 13
2
4
6
1
3
5
Internal Printer
Created by : ORBIMATIC GmbH - R. Fruth
Date : 25.11.2006
Changed : 25.11.06 A-version
OM165 CA - Main Components
Printer extern
Main PC-board
oxygen analyser
Remote
weldhead
cable 64
cable 20
cable 22
L
N
PE
Main Switch
ORB 1001
Keyboard extern
electrode
black
black
green
+
-
green
ground
Weld Current
Output
cable 120
Control
X 82B
control
X 112A
X 113A
X 121
X 119
X 105A
X 120
X 102A
X 123
cable 82
cable 102
gas valve
cable 130
X 114A
X 100B
cable 104
keyswitch
thermal
sensor
(water-tank) OCAB0SE002
OCSMASE003
Waterflow Sensor
cable 83
N
L
PE
X7A
1
4B
1
2
24 VDC
cable 103
main ground
80 - 260 VAC
80 - 260 VAC
Gasflow Sens or
Gas In
Water In
red1
white3
4
3
LED red (front)
X7B
X7D
X7C
STOP
5
3-5 NC
1
3
1
4
2A
6B
6B
1A
5B
black
blackblue
1 2
6 - red 12 - yellow 4 - green
red
red (+)
black (-)
blue
yellow
blue
green
1
1
3
4
2 x black 2 x blue
X 104
X 103A
X 124
X 127
X 126
X 125
X 83B
X 118
X 116A
X 117 X 106B X 111A
blue
cable 111
blue
blue
black
black
PS-MOT
24V/60W
X 112BX 103C
PS-PU2
12V/60W
X 103E X 114B
PS-PU1
12V/60W
PS-PR
5V/55W
24V/60W
PS-PC
X 103D
X 103F
X 103B
X 113B
X 140A
X 111B
cable 114
X122
to X 119
to X 117
(optional)
spare
spare
Interface-Board
X 105B
Status - LED Board
cable 105
X 129A
X 130A
X 129A used for
cable 106
green/yellow
(165 CB only)
X 130B
X 109A used for further
to X83 B
to X82B
to X 105A
to X 120
cable 130
cable 113
cable 140/115
(optional)
VGA Monitor ext.
(optional)
red
white
white
blue
blue
red
Weld Power Supply
165 Amp
to X 126
to X 118
X 128A
X 115A
6
7
10
3 2
12
9
to X 125
Left Fan-12 VDC
Right Fan-12 VDC
spare
to X 123
to X 111A
to X 102A
to X 100B
to X 121
to X 122
Filter Board
to X 113A
to X 112A
OCSMAP500A
cable 122
cable 121
cable 119
cable 82
cable 83
cable 118
cable 83
cable 130
cable 64
cable 140/115
cable 81
cable 82
cable 60
cable 23
cable 125
cable 126
cable 112
cable 123
cable 103
cable 7A/40/41
24 VDC
Arc
Starter
ON/OFF
X 106A
24 VDC
1
4
1
2
4
1
4
1 2
3
red
dark blue
2
1
1
2
1
2
1
2
1
4
1
6
1
4
black
black
black
black
black
blue
blue
orange
blue
blue
blue
white
2
3
orange
yellow
1
6
1=2=6 : RED, +5VDC
1
4
red
grey
1
2
3
4
1
2
3
4
5
6
1 2 3
1 2
1
1
1
1
15
1 1 1
1
1
1
1
1
1
1
1
1
1
1
1
OCSMAP100A
Arc Starter
OCAB0SW001
OCSMAP400A
Main Contactor
OC165SW003
OCSMASW002
OCAB0P216A
OCSMAP24A
OCSMAP24A
OCSMAP12A
OCSMAP12A
OCSMAP053A
Water Pump
OC165PU001
OC165LU001
OC165LU001
OCSMAP700A
OCSMAP800A
and wiring
cable 63
Backlight Inverter
Display
blue
black
green/yellow
CF
X33 CF Board
yellow yellow brown brown
white
white
+
yellow
blue
red
white
yellow
9 - white
cable 7A/40/41
blue
red
blue
white
5 - blue
orange
black
Gas Out
(turbine)
Water Out
cable 7D
cable 7B
80 - 260 VAC
main voltage supply
80 - 260 VAC
80 - 260 VAC
(gas connector not shown)
extensions
for further system
(rear side of machine)
further system
extensions
system extensions (AVC/Osz.)
2 x welding cable (black)
16 square mm cross sect.
internal switch
(thermal breaker)
to X 102B
to X 84B
to X 103B
to X 108A
to X 81B
Power Supply
24 VDC 15 W
on Board
X6
cable 64
X 67 int.Keyboard
blueblack
Orbitwin-Connector
rear system side
Display
part.-no.: OCSMAP215B
1
N
PE
L
X 134A
X 80B
X 138A
X 66B
PREPAREDX 132A
X 137A
X 136A
X 139A
X 15A
X 131A
CA-Board
gas valve
cable 127
24 VDC
white white
to X 127
(PIN 2 + 3)
(standard valve)(2. gas chanel)
board to "ON"
CA: to enable
second gas channel
set JP 20 on IF -
T 1 T 2 T 3 T 4 T 5
cable 134
Softkeys :
PS-CA
24V/60W
X 135BX
1
4
1
2
cable 66
to X 66
7
1
1
DGND7
PRINTER ON
Printer Power Control Board
OCSMAP24A
to X 136A
CA: change F2
from 1A to 2A
black
blue
cable 136
cable 140/115
4
1 red
dark blue
to X 80B
cable 80
4
1 8
black = 9
red = 8
SOFTKEYS
adjust: 5.3 VDC
X 140B
BUP-Box
BUP-BOX
INTERNAL
PRINTER
cable 80
X 136B
X 66B
CENTRONICS IF
SUPPLY VOLTAGE
HAPTIC SWITCH
grey = 7
blue = 6
violet = 5
green = 2
brown = 3
yellow = 4
white = 1
19
3=4=5 : BLACK, GND-PR
Internal
Multi -
Card Reader
16
1=5=6 : RED, +5VDC
2=3=4 : BLACK, GND-PR
RED,+5VDC
BLACK
GND
Haptic
Switch
INTERN
1 5
1
2
cable 132
1
2
3
4
5
6
7
8
BupValve
24VDC_CA
BackupPressure
12VDC_PF
PeriBUP
GND_CA
AGND1
NC
X 131B
X131B/1 to X131A/1
X131B/2 to X131A/2
cable 21/131
cable 21/131
X131B/5 to X21/3
X131B/4 to X21/2
X131B/2 to X21/5
black
blue
CAJON IF
TO PC
FOR ORB
X 133A
POWER
AVC/OSZSPARE
X 64B
Fig. 39: Overview wiring diagram
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