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Ivoclar digital PrograMill Dry - User Manual

Ivoclar digital PrograMill Dry
47 pages
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ivoclardigital.com
PrograMill Dry
Operating Instructions

Table of Contents

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Summary

Welcome and Document Overview

About this Document

Information on the manual's purpose and target audience.

Used Symbols

Explanation of symbols used in the instructions for clarity.

Structure of Safety Notes

Defines the hierarchy and meaning of safety signal words.

General Safety Instructions

Machine Operation Safety

Guidelines for safe operation, installation, and maintenance to prevent hazards.

Electrical Safety

Precautions against electric shock, including cable handling and grounding.

Respiratory and Physical Hazards

Warnings about dust inhalation, crushing, and cutting injuries from moving parts.

Noise and Pneumatic Hazards

Risks from loud noise and high-pressure pneumatic components.

Ergonomics and Lighting

Importance of proper lighting and ergonomic setup for safety and precision.

Operating Regulations and Handling

Intended Use and Regulations

Specifies approved materials, commercial use, and regulatory compliance for dental objects.

Machine Control and Software

Guidance on using machine software and ensuring system compatibility.

Maintenance and Spindle Care

Requirements for machine cleaning, maintenance, and spindle handling.

Unattended Operation

Conditions and risks associated with operating the machine without supervision.

Transportation and Storage

Procedures for safely moving, storing, and repackaging the machine.

Machine Overview and Technical Specifications

Machine Components and Interface

Description of the machine's front side, connection panel, and working chamber door.

Working Chamber and Lighting

Details the working chamber, accessories container, and status lighting colors.

Anti-Soiling, CNC, and Sound Emission

Explains the anti-soiling concept, CNC computer requirements, and sound emission levels.

Axes and Movement

Describes the linear and rotational axes of the machine.

Detailed Technical Data

Comprehensive specifications including dimensions, spindle, air supply, connections, and ambient conditions.

Machine Installation Procedures

Checking Scope of Delivery

Lists items to verify upon receiving the machine.

Installation Site Selection

Criteria for choosing a suitable location and required safety distances.

Electrical and Pneumatic Connections

Steps for establishing electrical power and connecting compressed air.

Transport Protection and Pneumatics

Removing transport lock and installing pneumatic hoses and air regulator.

Air Extraction System Installation

Guidelines for connecting the suction unit for dust extraction.

CNC Computer Connection

Procedure for connecting the machine to the CNC computer via USB.

Job Preparation and Tool Management

Starting and Switching Off the Machine

Steps for powering on, referencing, and safely shutting down the machine.

Material Mounting Procedures

Instructions for correctly mounting discs into the material holder.

Tool Management and Insertion

Guidance on managing, inserting, and exchanging tools in the tool magazine.

Manual Tool Insertion

Detailed steps for manually inserting tools into the magazine positions.

Processing Jobs and Error Handling

Starting and Aborting Jobs

Procedures for initiating machining jobs and stopping them if necessary.

Job Interruption and Malfunction Handling

Steps to take for interrupted jobs, machine malfunctions, and tool breakages.

Power Failure and Emergency Opening

Procedures for handling power failures and performing emergency chamber door access.

Machine Maintenance and Service

Preventive Maintenance and Service Access

Schedule for preventive maintenance and how to contact service partners.

Working Chamber and Collet Cleaning

Detailed instructions for cleaning the working chamber and the collet chuck.

Air System Checks and Housing Cleaning

Procedures for checking the air regulator, water separator, and cleaning the machine housing.

Fuse Exchange and Axis Calibration

Steps for replacing the main fuse and calibrating the machine axes.

Software, Firmware, and Tool Inserts

Guidance on updating software/firmware and replacing tool magazine inserts.

Maintenance Schedule and Wear Parts

Overview of maintenance tasks, intervals, and replaceable wear parts.

Disposal Procedures

Disposal of Machining Residues

Regulations and methods for disposing of processing waste materials.

Machine Disposal

Guidelines for disposing of the machine itself, including contact with service partners.

Troubleshooting Common Issues

Working Chamber and Referencing Problems

Solutions for issues like not being able to open the chamber or the machine not referencing.

Job Execution and Machining Result Issues

Troubleshooting for job failures, unsatisfactory results, and tool breakage.

Air Pressure and Vacuum Issues

Diagnosing and resolving problems related to low or fluctuating air pressure and vacuum.

Suction Unit and Tool Magazine Issues

Solutions for suction unit malfunctions and problems with tool magazine inserts.

Ivoclar digital PrograMill Dry Specifications

General IconGeneral
TypeDental milling machine
Axis5-axis
Milling PrecisionHigh precision
Software CompatibilityPrograMill CAM software
Cooling SystemAir cooling
Tool ChangerAutomatic
ManufacturerIvoclar
TechnologyDry milling
Milling MethodDry
ApplicationsCrowns, Bridges, Inlays, Onlays, Veneers, Abutments
Material CompatibilityZirconium oxide, PMMA, wax
Milling TimeVaries depending on material
Power Requirements100–240 V AC, 50/60 Hz
ConnectivityEthernet, USB

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