JCB EcoMAX Engine Installation Manual
© JCB Power Systems Ltd. 320/A9164-1 Page 3 of 64
Contents
1. Safety ............................................................................................................................ 7
1.1 Safety Notices ...................................................................................................... 7
1.2 General Safety ..................................................................................................... 8
1.3 Lifting Safety ........................................................................................................ 9
2. Installation .................................................................................................................. 11
2.1 Engine Model ..................................................................................................... 11
2.2 Application ......................................................................................................... 11
2.3 Using this Installation Manual ............................................................................ 11
2.4 Emissions Related Installation Instructions ....................................................... 12
3. Cooling System .......................................................................................................... 13
3.1 Introduction ........................................................................................................ 13
3.2 System Performance ......................................................................................... 13
3.3 Fan Design ........................................................................................................ 14
4. Intake System ............................................................................................................. 15
5. Crank Case Ventilation (CCV) ................................................................................... 15
6. Exhaust System ......................................................................................................... 16
6.1 Overview ............................................................................................................ 16
6.2 Performance ...................................................................................................... 17
6.2.1 Backpressure ..................................................................................... 17
6.2.2 Noise Emissions ................................................................................. 17
6.3 Exhaust Installation ............................................................................................ 17
6.3.1 Exhaust Mounting ............................................................................... 18
6.3.2 Flexible Elements ............................................................................... 18
6.3.3 Materials ............................................................................................. 18
6.3.4 Pipe Sizes and Bends ........................................................................ 18
6.3.5 Water Protection ................................................................................. 19
6.3.6 Exhaust Tailpipe ................................................................................. 19
7. Fuel System ................................................................................................................ 20
7.1 Fuel System Overview ....................................................................................... 20
7.2 Installation of the Fuel System .......................................................................... 21
7.2.1 Fuel Tank ........................................................................................... 21
7.2.2 Fuel Feed Pipe (Suction Pipe) ........................................................... 21
7.2.3 Injector Leak Off Return to Fuel Tank ................................................ 21
7.2.4 Fuel Filters and Water Separators ..................................................... 22
7.2.5 Fuel Temperature ............................................................................... 24
7.2.6 Fuel Lubricity Additive Dosing Filters ................................................. 24
8. IPU Mounting and Noise Reduction ......................................................................... 25
9. Power Take-Offs ......................................................................................................... 26
9.1 Positions of Power Take Offs ............................................................................ 26
9.2 Performance of Power Take Offs ...................................................................... 27
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