JCB EcoMAX Engine Installation Manual
© JCB Power Systems Ltd. 320/A9164-1 Page 5 of 64
13.6.1 Operator Interface & Warnings .......................................................... 38
13.7 Engine Control Devices ..................................................................................... 40
13.7.1 Engine Throttles ................................................................................. 40
13.7.2 Engine Fixed Speed Control (EFSC) ................................................. 42
13.7.3 Low Fuel Level Switch ........................................................................ 43
13.7.4 Electric Lift Pump ............................................................................... 43
13.7.5 Displays .............................................................................................. 43
13.7.6 Power Relay Box ................................................................................ 43
13.7.7 Fault Manager .................................................................................... 43
14. Accessibility ............................................................................................................... 44
15. Installation Approval Limits ...................................................................................... 46
15.1 Engine Installation and Operation Limits ........................................................... 46
15.2 Exhaust After treatment Installation and Operation Limits ................................ 46
16. Delegated Assembly Approval ................................................................................. 47
Aftertreatment Components Installation ................................................................. 47
17. 47
17.1 Introduction ........................................................................................................ 47
17.2 Using these instructions..................................................................................... 47
17.3 SCR System ...................................................................................................... 48
17.3.1 Schematic Illustration of the SCR System ......................................... 48
17.3.2 Component Overview ......................................................................... 48
17.3.3 Installation Configurations .................................................................. 50
17.3.4 Tank Module Installations................................................................... 50
17.3.5 Installation of Hydraulic Lines and Connectors .................................. 51
17.3.6 DEF Tank ........................................................................................... 53
17.3.7 Filler Neck/Cap ................................................................................... 53
17.3.8 Coolant System Integration ................................................................ 53
18. OEM Process .............................................................................................................. 56
18.1 Introduction ........................................................................................................ 56
18.2 Engine Storage .................................................................................................. 56
18.3 Other Component Storage................................................................................. 56
18.4 Lifting / Handling ................................................................................................ 56
18.4.1 DEF System handling, control and identification ............................... 57
18.5 Fitting Engine Covers or Installing items to the gear driven PTO’s ................... 58
18.6 DEF and Fuel System Cleanliness / capping .................................................... 58
18.6.1 DEF and Fuel tanks ............................................................................ 58
18.7 Assembly Best Practice ..................................................................................... 58
18.8 Attachment of OEM equipment to engine (Other than PTO) ............................. 59
18.9 Coolant Hoses ................................................................................................... 59
18.9.1 Hoses relating to Tier4Final / Stage 4 engines (SCR system
heating/cooling) .................................................................................. 60