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Frick RWF II
Johnson Controls Frick RWF II User Manual
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RWF II R
OT
AR
Y SCREW COMPRESSOR UNITS
MAINTENANCE
070
.610-IOM (JUN 11)
Page 49
P & I DIAGR
AM
See Legend next page!
48
50
Table of Contents
Default Chapter
2
Table of Contents
2
Preface
3
Design.limitations
3
Job.inspection
3
Transit.damage.claims
3
Compressor.and.unit.identification
3
Compressor.identification
4
Installation
5
Foundation
5
Rigging.and.handling
5
Skid.removal
5
Checking Motor/Compress or Rota Tion
6
Compressor/Motor Coupling Installation
6
Bp.series.coupling.data.table
6
Oil.pump.coupling
7
Holding.charge.and.storage
7
Oil.charge
7
Oil.heater(S)
7
Oil.filter(S)
7
Suction.isolation.valve.mounting
8
Thermosyphon.oil.cooling
8
Liquid.injection.oil.cooling.(Optional)
9
Liquid.line.sizes/Receiver.volume
9
Water-Cooled Oil Cooling (Option Al)
9
Economizer.-.High.stage.(Optional)
10
Economizer.load.balancing
11
Electrical
11
Motor.starter.package
12
Current.transformer.(Ct).Ratios
13
Mini Mum Burden Ratings
13
Control.power.regulator
13
Operation
14
Operation.and.start-UP.INSTRUCTIONS
14
Sgc.compressor
14
Compressor.lubrication.system
14
No Pump Oil System
14
Demand.pump.oil.system
15
Compressor.oil.separation.system
15
Cold-Start.system
15
Compressor.hydraulic.system
16
Volume.ratio.control
16
Compressor.oil.cooling.systems
16
Single-Port.liquid.injection
17
Dual-Port.liquid.injection
17
Quantum Lx.ez-Cool Ez-Cool .Liquid.injection Injection Adjustment Procedure
18
Operation of Danfoss Liquid Injection Valve
19
Suction.check.valve.bypass
22
Low.ambient.operation
22
Suction Check Valve Power Assist Kit
22
Balance.piston.pressure.regulator
22
Initial.start-Up
23
Initial.start-Up.procedure
23
Normal.start-Up.procedure
23
Maintenance
24
Compressor.shutdown.and.start-UP
24
General Instructions for Replacing Compressor Unit Components
24
General.information
24
General.maintenance
24
Normal.maintenance.operations
24
Oil.filter.(Of-1).Main.single/Dual
25
Strainer.-.Demand.oil.pump
25
Strainer.-.Liquid.injection
25
Changing.oil
26
Coalescer.filter.element(S)
26
Demand.pump.disassembly
27
Demand.pump.assembly
28
Installation.of.carbon.graphite.bushings
29
Thrust.bearing.adjustment
29
Troubleshooting.the.demand.pump
29
Preventative.maintenance
30
Recommended.maintenance.program
30
Vibration.analysis
30
Maintenance.schedule
31
Oil.quality.and.analysis
31
Grease.compatibility
32
Motor.bearings
32
Nlgi.grease.compatibility.chart
32
Oil.sampling.procedure
32
Operating.log
32
ABNORMAL OPERATION ANALYSIS and CORRECTION
33
Troubleshooting.guide
33
Servicing.the.cold-Start.valve
34
Pressure.transducers.-.Replacement
35
Pressure.transducers.-.Testing
35
Capacity.linear.transmitter.-.Slide.valve
36
Temperature.sensor
36
Volume Ratio Control Transmitter - Slide Stop
36
Oil.level.transmitter
37
Troubleshooting.the.rwf.II.compressor
38
The.oil.separation.system
38
The.hydraulic.system
39
The.demand.pump.system
40
Motor.and.bare.compressor.replacement
40
Shutdown.due.to.improper.oil.pressure
40
Compressor.port.locations
41
P.&.I.diagram
49
Proper Installation of Electronic Equipment in an Industrial Environment
52
Forms
57
4
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Johnson Controls Frick RWF II Specifications
General
Brand
Johnson Controls
Model
Frick RWF II
Category
Air Compressor
Language
English
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