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Kaba 5 00 Series User Manual

Kaba 5 00 Series
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E-PLEX
®
5x00 CylindriCal
installation instruCtions
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Kaba 5 00 Series Specifications

General IconGeneral
BrandKaba
Model5 00 Series
CategoryDoor locks
LanguageEnglish

Summary

A. DOOR PREPARATION

Marking and Drilling Holes

Mark door for holes using template and drill specified holes.

Mortising Door Edge for Latch Unit

Mortise door edge for latch faceplate according to dimensions shown.

Securing the Latch Unit

Secure latch unit to the door with combination screws, ensuring flush fit.

B. LOCK HANDING

Determining Door Handing

Identify door hand (left or right) to proceed with installation steps.

Reversing Cylindrical Drive Unit

Rotate drive unit 180 degrees to reverse handing for right-hand doors.

C. DOOR THICKNESS

Adjusting for Thinner Doors

Adjust connecting screws and remove spacer for thinner doors (13/8" to 11/2").

Adjusting for Thicker Doors

Add extra spacer and use same screws for thicker doors (21/8" to 21/4").

D. INSTALLING OUTSIDE UNIT ASSEMBLY

Sliding Outside Drive Unit into Bore Hole

Insert drive unit into cross bore hole, ensuring latch bolt and red collar seat correctly.

Engaging Drive Unit with Latch Mechanism

Ensure drive unit engages latch prongs and shoe retractor engages tailpiece.

E. INSTALLING INSIDE UNIT ASSEMBLY

Installing Inside Unit Assembly

Slide drive hub into sleeve and guide red collar through mounting hole.

Selecting LectroBolt Length for Door Thickness

Choose LectroBolt length based on door thickness using the provided chart.

Securing Inside Unit with LectroBolts

Insert LectroBolts through housing, partially tighten, then secure all mounting bolts.

F. INSTALLING THE INSIDE LEVER/KNOB

Attaching Inside Lever/Knob

Insert inside lever/knob onto unit assembly and secure with set screw using Allen wrench.

G. CHANGING KEY-IN-LEVER/KNOB CYLINDER

Removing Key-In-Lever/Knob Cylinder

Remove cylinder by disassembling lever sleeve, cylinder insert, and retainer.

Determining Correct Tailpiece

Select the appropriate tailpiece from the chart for your KIL/KIK cylinder.

Assembling Tailpiece to KIL/KIK Cylinder

Vertically assemble tailpiece to cylinder, ensuring alignment with the core.

Installing KIL/KIK Cylinder into Outside Lever/Knob

Insert KIL/KIK cylinder into lever/knob and secure with retainer; ensure snug fit.

H. INSTALLING/REMOVING OUTSIDE LEVER/KNOB

Positioning Lever Catch for Outside Lever/Knob

Ensure lever catch is up and flush, and lever sleeve is rotated for proper mating.

Rotating Key for Outside Lever/Knob Installation

Insert key and rotate counterclockwise 45 degrees to prepare for installation.

Securing Outside Lever/Knob

Insert lever/knob until flush, then rotate key clockwise 45 degrees to secure.

Removing Outside Lever/Knob

Insert key, rotate, insert release tool, push lever catch, and remove lever/knob.

I. INSTALLING/REMOVING OUTSIDE LEVER/KNOB (Interchangeable/Removable Core Models)

Positioning Lever Catch for Removable Core Models

Ensure lever catch is up and flush; lever sleeve must mate correctly with the outside driver.

Securing Outside Lever/Knob (Removable Core)

Insert lever/knob until flush, then use release tool to slide lever catch down to lock.

Inserting Tailpiece for Interchangeable Core

Insert tailpiece vertically into lever/knob, ensuring alignment with the interchangeable core.

Removing Interchangeable Core and Tailpiece

Remove the interchangeable core first, then detach the tailpiece.

Releasing Outside Lever/Knob (Removable Core)

Insert release tool into hole, push lever catch, and remove outside lever/knob.

Preparing Tailpiece for Specific Cylinders

Tailpiece must be prepped for desired length for ASSA/Medeco/Yale cylinders.

Breaking Tailpiece Based on Score Marks

Locate score mark matching cylinder prep and break tailpiece accordingly.

Breaking Tailpiece with Pliers

Use pliers to break tailpiece to desired length at score marks.

Inserting Medeco Tailpiece and Cylinder

Insert Medeco tailpiece vertically, align with cylinder, and insert cylinder into lever.

J. INSTALLING THE BATTERY PACK AND COVER/ CHANGING BATTERIES

Installing Battery Pack and Cover

Connect cable, place battery pack in cover, and secure cover with security screws.

Removing Battery Cover to Change Batteries

Remove battery cover screws using the security screw tool to access batteries.

Installing New Batteries

Remove old batteries and insert four new Alkaline AA batteries in correct orientation.

Finalizing Battery Pack Installation

Reconnect battery cable, place holder in cover, and screw back cover securely.

K. TESTING THE OPERATION OF THE LOCK

Testing Inside Lever/Knob Operation

Check if inside latch retracts when lever is held and extends when released.

Testing Lock with Factory Combination

Enter factory code 12345678; check for green light, tone, and motor sound.

Testing Outside Lever/Knob Operation

Check if outside latch retracts when lever is held and extends when released.

Testing Key Operation

Test key function: rotate counterclockwise to retract latch, clockwise to extend.

L. PROGRAMMING AND SOFTWARE SETTINGS

Changing Master Code and Manual Programming

Change factory master code to program lock; refer to Operation Manual for details.

Configuring E3000/E5000 Series Locks with Standard Software

Select 'Entry Lock with Passage' option during setup for Standard Software.

Configuring E3200/E5200 Series Locks with Enterprise Software

Select appropriate lock type using Enerprise Software during lock setup.

M. INSTALLING THE STRIKE

Marking Strike Location on Door Frame

Mark strike location on door frame, ensuring opening aligns with latch bolt.

Mortising and Securing the Strike

Mortise doorframe to dimensions and secure strike with combination screws.

N. INSTALLING RUBBER BUMPERS

Checking Door Over-Travel and Gaps

Check deadlatch rests on strike plate and inspect for gaps between door and frame.

Marking Locations for Rubber Bumpers

Mark locations with approximately 3/16" (5 mm) gaps for bumper placement.

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